Power generating element

• US 10,284,119 B2
• Filed: 10/04/2016
• Issued: 05/07/2019
• Est. Priority Date: 10/19/2015
• Status: Active Grant

• Current Assignee: Tri-Force Management Corporation
• Original Assignee: Tri-Force Management Corporation
• Inventors: Okada, Kazuhiro, Okada, Miho
• Primary Examiner(s): Dougherty, Thomas
• Application Number:
  US15/285,143
• Publication Number:
  US 20170110989A1
• Time in Patent Office: 945 Days
• Field of Search: 310339
• CPC Class Codes: H02N 2/181 Circuits; Control arrangements or methods
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H02N 2/188 adapted for resonant operation
• CPC Class Codes: H10N 30/306 Cantilevers

Abstract

There is provided a power generating element which is capable of converting vibration energy in various directions into electric energy without waste and less likely to be damaged even upon application of excessive vibration. Made available is a main generating structure (MGS) in which a first layer (100), a second layer (200) and a third layer (300) are laminated. The second layer (200) has a plate-like bridge portion (210), a central plate-like portion (220), a left-hand side plate-like portion (230) and a right-hand side plate-like portion (240), each of which is flexible, and the third layer (300), that is a weight body, formed in the “U” letter shape is joined with the lower surface thereof. The plate-like bridge portion (210) is protected by the weight body (300) circumference thereof. The first layer (100) is structured so that a piezoelectric material layer (105) is laminated on an upper surface of a lower layer electrode (E0), and four localized upper layer electrodes (E1 to E4) are laminated on the upper surface thereof. The base end of the plate-like bridge portion (210) is fixed to a pedestal (400). Vibration of the weight body (300) is efficiently transmitted to the plate-like bridge portion (210) and the bridge portion piezoelectric layer (110), and a power generating circuit (500) outputs electric power on the basis of charge generated at the lower layer electrode (E0) and the upper layer electrodes (E1 to E4).

Claims

1. A power generating element which generates electric power by converting vibration energy into electric energy, the power generating element, comprising:

a plate-like bridge portion which extends along a first longitudinal direction axis and has flexibility;

a pedestal which supports and fixes a base end of the plate-like bridge portion;

a weight body which is directly or indirectly connected to a leading end of the plate-like bridge portion;

a piezoelectric element which is fixed at a predetermined position on a surface of the plate-like bridge portion at which expansion/contraction deformation occurs; and

a power generating circuit which rectifies electric current produced on the basis of charge generated at the piezoelectric element and takes out electric power;

wherein

the weight body is provided with a left-hand side weight body portion which is positioned on a left hand side of the plate-like bridge portion in relation to the longitudinal direction axis and a right-hand side weight body portion which is positioned on a right hand side of the plate-like bridge portion in relation to the longitudinal direction axis.

2. The power generating element according to claim 1, wherein

a weight body supporting portion is connected to the leading end of the plate-like bridge portion, the weight body is connected to a lower surface of the weight body supporting portion, and a center of gravity of the weight body is positioned below the plate-like bridge portion.

3. The power generating element according to claim 2, wherein

the weight body supporting portion is provided with a central plate-like portion which extends along a second longitudinal direction axis orthogonal to the first longitudinal direction axis, the leading end of the plate-like bridge portion is connected to a central vicinity of the central plate-like portion, a “

T”

letter shaped structure body is formed by the plate-like bridge portion and the central plate-like portion; and

the left-hand side weight body portion is connected to a left-side lower surface of the central plate-like portion, and the right-hand side weight body portion is connected to a right-side lower surface of the central plate-like portion.

4. The power generating element according to claim 2, wherein

the weight body supporting portion is provided with a central plate-like portion which extends along a second longitudinal direction axis orthogonal to the first longitudinal direction axis, with a central vicinity connected to the leading end of the plate-like bridge portion, a left-hand side plate-like portion which extends from a left side of the central plate-like portion to a left hand side of the plate-like bridge portion and a right-hand side plate-like portion which extends from a right side of the central plate-like portion to a right hand side of the plate-like bridge portion;

and

the left-hand side weight body portion is connected to a lower surface of the left-hand side plate-like portion, and the right-hand side weight body portion is connected to a lower surface of the right-hand side plate-like portion.

5. The power generating element according to claim 3, wherein

the weight body is provided with a central weight body portion which couples the left-hand side weight body portion with the right-hand side weight body portion, and the central weight body portion is connected to a lower surface of the central plate-like portion.

6. The power generating element according to claim 1, wherein

a pedestal connection portion which extends along a third longitudinal direction axis which is orthogonal to the first longitudinal direction axis is connected to the base end of the plate-like bridge portion, and the pedestal connection portion is fixed to the pedestal.

7. The power generating element according to claim 1, wherein

the pedestal gives an annular structure body which surrounds a circumference of the plate-like bridge portion and the weight body, and where acceleration in excess of a predetermined magnitude is applied to the power generating element, a part of the weight body comes into contact with a part of the annular structure body, thereby restricting further displacement.

8. The power generating element according to claim 1, wherein

the piezoelectric element is provided with a leading end left-side piezoelectric element which is arranged on a left side in a vicinity of the leading end of the plate-like bridge portion, a leading end right-side piezoelectric element which is arranged on a right side in a vicinity of the leading end of the plate-like bridge portion, a base end left-side piezoelectric element which is arranged on a left side in a vicinity of the base end of the plate-like bridge portion, and a base end right-side piezoelectric element which is arranged on a right side in a vicinity of the base end of the plate-like bridge portion.

9. The power generating element according to claim 1, wherein

the piezoelectric element is provided with a lower layer electrode which is formed in a layered manner on a surface of the plate-like bridge portion, a piezoelectric material layer which is formed in a layered manner on a surface of the lower layer electrode, and an upper layer electrode group composed of a plurality of upper layer electrodes locally formed on a surface of the piezoelectric material layer, and the piezoelectric material layer is likely to polarize in a thickness direction by application of stress which expands and contracts in a layer direction.

10. A power generating device which includes the power generating element according to claim 1 and a device package which houses the power generating element, wherein

the pedestal of the power generating element is fixed to the device package, and upon application of an external force which vibrates the device package, the weight body of the power generating element undergoes vibration inside the device package by deflection of the plate-like bridge portion, thereby outputting electric power taken out from the power generating circuit depending on the vibration.

11. A power generating device which includes the power generating element according to claim 1 and a device package which houses the power generating element, wherein

the weight body of the power generating element is fixed to the device package, and upon application of an external force which vibrates the device package, the pedestal of the power generating element undergoes vibration inside the device package by deflection of the plate-like bridge portion, thereby outputting electric power taken out from the power generating circuit depending on the vibration.

31. A structure body for power generating element in which the power generating circuit is removed from the power generating element according to claim 1.

12. A power generating element which generates electric power by converting vibration energy in a direction of each coordinate axis in an XYZ three-dimensional coordinate system into electric energy, the power generating element, comprising:

a main generating structure in which a main generating first layer, a main generating second layer and a main generating third layer are laminated sequentially from above where an XY plane is placed on a horizontal surface, a positive direction of a Z-axis is placed in an upward direction and a negative direction of the Z-axis is placed in a downward direction;

a pedestal which supports and fixes a predetermined site of the main generating structure; and

a power generating circuit which rectifies electric current produced on the basis of charge generated by the main generating structure and takes out electric power;

wherein

the main generating second layer is a flat-plate like layer arranged along a surface parallel to the XY plane and provided with a plate-like bridge portion which is arranged on a Y-axis and has flexibility and a weight body supporting portion which supports the main generating third layer;

the weight body supporting portion is provided with a central plate-like portion which is arranged on an X′

-axis which is an axis orthogonal to the Y-axis and parallel to an X-axis;

the plate-like bridge portion extends from a base end to a leading end along the Y-axis, the central plate-like portion extends along the X′

-axis so as to intersect with the Y-axis, the leading end of the plate-like bridge portion is connected to a vicinity of a part intersecting with the Y-axis of the central plate-like portion, and a projection image of the plate-like bridge portion and the central plate-like portion on the XY plane assumes a “

T”

letter shape;

the main generating first layer is provided with a piezoelectric element which is formed so as to cover at least a part of an upper surface of the plate-like bridge portion of the main generating second layer;

the main generating third layer is connected to a lower surface of the weight body supporting portion of the main generating second layer, performing a function as a weight body having sufficient mass which causes deflection at the plate-like bridge portion on the basis of applied acceleration;

when both sides of the plate-like bridge portion are defined in such a manner that a side in which an X coordinate value is negative is defined as a left hand side, and a side in which an X coordinate value is positive is defined as a right hand side, the main generating third layer is provided with a left-hand side weight body portion positioned on the left hand side of the plate-like bridge portion and a right-hand side weight body portion positioned on the right hand side thereof;

the pedestal supports and fixes the base end of the plate-like bridge portion; and

the power generating circuit is a circuit which rectifies electric current produced on the basis of charge generated at the piezoelectric element and takes out electric power.

13. The power generating element according to claim 12, wherein

the weight body supporting portion of the main generating second layer is additionally provided with a left-hand side plate-like portion which extends from a left side of the central plate-like portion to a left hand side of the plate-like bridge portion along a direction parallel to the Y-axis and a right hand-side plate-like portion which extends from a right side of the central plate-like portion to a right hand side of the plate-like bridge portion along a direction parallel to the Y-axis;

and

the left-hand side weight body portion is connected to a lower surface of the left-hand side plate-like portion and the right-hand side weight body portion is connected to a lower surface of the right-hand side plate-like portion.

14. The power generating element according to claim 12, wherein

the main generating third layer is provided with a central weight body portion which couples the left-hand side weight body portion with the right-hand side weight body portion, the central weight body portion is connected to a lower surface of the central plate-like portion, and a projection image of the weight body which has the left-hand side weight body portion, the right-hand side weight body portion and the central weight body portion on the XY plane assumes a “

U”

letter shape.

15. The power generating element according to claim 12, wherein

a center of gravity of a structure body which constitutes the main generating third layer is positioned below the plate-like bridge portion.

16. The power generating element according to claim 12, wherein

the main generating structure gives a plane symmetry in relation to a YZ plane, and a center of gravity of a structure body which constitutes the main generating third layer is positioned on the YZ plane below the plate-like bridge portion.

17. The power generating element according to claim 12, wherein

a projection image of the main generating first layer on the XY plane is identical in shape with a projection image of the main generating second layer on the XY plane, and an entire domain of a lower surface of the main generating first layer is joined with an entire domain of an upper surface of the main generating second layer.

18. The power generating element according to claim 12, wherein

an end of the main generating third layer in a positive direction of the X-axis projects in the positive direction of the X-axis to a greater extent than an end of the weight body supporting portion in the positive direction of the X-axis, an end of the main generating third layer in a negative direction of the X-axis projects in the negative direction of the X-axis to a greater extent than an end of the weight body supporting portion in the negative direction of the X-axis, an end of the main generating third layer in a positive direction of the Y-axis projects in the positive direction of the Y-axis to a greater extent than an end of the weight body supporting portion in the positive direction of the Y-axis, and an end of the main generating third layer in a negative direction of the Y-axis projects in the negative direction of the Y-axis to a greater extent than an end of the weight body supporting portion in the negative direction of the Y-axis.

19. The power generating element according to claim 12, wherein

the main generating first layer constitutes a piezoelectric element which is provided with a lower layer electrode which is formed in a layered manner on a surface of the plate-like bridge portion, a piezoelectric material layer which is formed in a layered manner on a surface of the lower layer electrode, and an upper layer electrode group which is composed of a plurality of upper layer electrodes formed locally on a surface of the piezoelectric material layer;

the piezoelectric material layer is likely to polarize in a thickness direction by stress which expands and contracts in a layer direction; and

the power generating circuit rectifies electric current produced on the basis of charge generated at the upper layer electrode and the lower layer electrode and takes out electric power.

20. The power generating element according to claim 19, wherein

the upper layer electrode group is provided with a leading end left-side upper layer electrode, a leading end right-side upper layer electrode, a base end left-side upper layer electrode and a base end right-side upper layer electrode;

a projection image of the leading end left-side upper layer electrode on an upper surface of the main generating second layer extends in a direction parallel to the Y-axis and is positioned in a vicinity of the leading end of the plate-like bridge portion on a side in which an X coordinate value is negative;

a projection image of the leading end right-side upper layer electrode on the upper surface of the main generating second layer extends in a direction parallel to the Y-axis and is positioned in a vicinity of the leading end of the plate-like bridge portion on a side in which an X coordinate value is positive;

a projection image of the base end left-side upper layer electrode on the upper surface of the main generating second layer extends in a direction parallel to the Y-axis and is positioned in a vicinity of the base end of the plate-like bridge portion on a side in which an X coordinate value is negative; and

a projection image of the base end right-side upper layer electrode on the upper surface of the main generating second layer extends in a direction parallel to the Y-axis and is positioned in a vicinity of the base end of the plate-like bridge portion on a side in which an X coordinate value is positive.

21. The power generating element according to claim 19, wherein

the power generating circuit is provided with a capacitive element;

a positive charge rectifying element in which a direction from each of the upper layer electrodes to a positive electrode of the capacitive element is given as a forward direction in order to guide positive charge generated at each of the upper layer electrodes to the positive electrode of the capacitive element;

a negative charge rectifying element in which a direction from a negative electrode of the capacitive element to each of the upper layer electrodes is given as a forward direction in order to guide negative charge generated at each of the upper layer electrodes to the negative electrode of the capacitive element; and

the power generating circuit supplies electric energy converted from vibration energy through smoothing by the use of the capacitive element.

22. The power generating element according to claim 19, wherein

the piezoelectric material layer of the main generating first layer is constituted with a piezoelectric thin film, the upper layer electrode and the lower layer electrode of the main generating first layer are constituted with a metal layer, the main generating second layer is constituted with a silicon substrate, and the main generating third layer is constituted with a metal substrate, a ceramic substrate or a glass substrate.

23. The power generating element according to claim 12, wherein

the pedestal gives an annular structure body which surrounds the main generating structure along the XY plane, and when a horizontal direction component of acceleration in excess of a predetermined magnitude is applied to the power generating element, the main generating third layer comes into contact with an inner surface of the annular structure body, thereby restricting further displacement.

24. The power generating element according to claim 23, wherein

the pedestal gives a rectangular frame-like structure body having four sets of wall portions composed of a first wall portion, a second wall portion, a third wall portion and a fourth wall portion;

the first wall portion is adjacently arranged in a negative direction of the X-axis in relation to the main generating structure to constitute a wall surface along a plane parallel to the YZ plane;

the second wall portion is adjacently arranged in a positive direction of the X-axis in relation to the main generating structure to constitute a wall surface along a plane parallel to the YZ plane;

the third wall portion is adjacently arranged in a positive direction of the Y-axis in relation to the main generating structure to constitute a wall surface along a plane parallel to the XZ plane;

the fourth wall portion is adjacently arranged in a negative direction of the Y-axis in relation to the main generating structure to constitute a wall surface along a plane parallel to the XZ plane; and

the base end of the plate-like bridge portion is supported and fixed to the fourth wall portion.

25. The power generating element according to claim 23, wherein

the pedestal is constituted with a laminated structure body in which a pedestal first layer, a pedestal second layer and a pedestal third layer are laminated sequentially from above, the pedestal first layer continues to the main generating first layer in a vicinity of the base end of the plate-like bridge portion, and the pedestal second layer continues to the main generating second layer at the base end of the plate-like bridge portion.

26. The power generating element according to claim 23, wherein

the main generating second layer is additionally provided with a pedestal connection portion which is connected to the base end of the plate-like bridge portion, and the pedestal connection portion is arranged on a predetermined arrangement axis orthogonal to the Y-axis and parallel to the X-axis and extends along the arrangement axis;

and

a fitting groove for fitting the pedestal connection portion is formed at a predetermined site on an upper surface of the pedestal, and the pedestal connection portion is fixed in a state of being fitted into the fitting groove.

27. A power generating device which includes the power generating element according to claim 12 and a device package which houses the power generating element, wherein

the pedestal of the power generating element is fixed to the device package, and upon application of an external force which causes vibration at the device package, the main generating third layer of the power generating element undergoes vibration inside the device package by deflection of the plate-like bridge portion, thereby outputting electric power taken out from the power generating circuit depending on the vibration.

28. The power generating device according to claim 27, wherein

the device package is provided with a base substrate which supports and fixes the power generating element from below, an upper lid substrate which covers above the power generating element, and a side wall plate which is arranged so as to surround the power generating element and couples the base substrate with the upper lid substrate;

a bottom surface of the pedestal of the power generating element is positioned below a bottom surface of the main generating third layer of the power generating element, the bottom surface of the pedestal is fixed to an upper surface of the base substrate, and there is formed a lower clearance portion between the upper surface of the base substrate and the bottom surface of the main generating third layer;

the upper lid substrate is positioned above an upper surface of the main generating first layer of the power generating element, there is formed an upper clearance portion between a lower surface of the upper lid substrate and the upper surface of the main generating first layer; and

when a perpendicular direction component of acceleration in excess of a predetermined magnitude is applied to the power generating element, a part of the main generating structure comes into contact with the upper surface of the base substrate or the lower surface of the upper lid substrate, thereby restricting further displacement.

29. A power generating device which includes the power generating element according to claim 12 and a device package which houses the power generating element, wherein

the main generating third layer of the power generating element is fixed to the device package, and upon application of an external force which vibrates the device package, the pedestal of the power generating element undergoes vibration inside the device package by deflection of the plate-like bridge portion, thereby outputting electric power taken out from the power generating circuit depending on the vibration.

30. The power generating device according to claim 29, wherein

the device package is provided with a base substrate which supports and fixes the power generating element from below, an upper lid substrate which covers above the power generating element, and a side wall plate which is arranged so as to surround the circumference of the power generating element and couples the base substrate with the upper lid substrate;

a bottom surface of the pedestal of the power generating element is positioned above a bottom surface of the main generating third layer of the power generating element, the bottom surface of the main generating third layer is fixed to an upper surface of the base substrate, and there is formed a lower clearance portion between the upper surface of the base substrate and the bottom surface of the pedestal;

the upper lid substrate is positioned above an upper surface of the main generating first layer of the power generating element, and there is formed an upper clearance portion between a lower surface of the upper lid substrate and the upper surface of the main generating first layer; and

when a perpendicular direction component of acceleration in excess of a predetermined magnitude is applied to the power generating element, a part of the pedestal comes into contact with the upper surface of the base substrate or the lower surface of the upper lid substrate, thereby restricting further displacement.