Vascular prosthesis deployment device and method of use

• US 10,285,834 B2
• Filed: 03/04/2016
• Issued: 05/14/2019
• Est. Priority Date: 03/05/2015
• Status: Active Grant

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Merit Medical Systems, Inc.
• Inventors: Cindrich, Christopher Noel, Hall, John William, Eller, Zeke, Robinson, Thomas, Mower, Wayne
• Primary Examiner(s): Stransky, Katrina M
• Application Number:
  US15/061,107
• Publication Number:
  US 20160256306A1
• Time in Patent Office: 1,166 Days
• CPC Class Codes: A61F 2/844 folded prior to deployment
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod

Abstract

A vascular prosthesis deployment device and related methods are disclosed. In some embodiments the deployment device may provide audible, tactile, or visual feedback to a practitioner as to the degree of deployment of a prosthesis. The deployment device may also provide mechanical advantage when deploying a prosthesis. The deployment device may be configured to incrementally deploy a prosthesis.

Claims

1. A prosthesis deployment device comprising:

an elongate delivery catheter assembly configured to retain and deploy a prosthesis;

a housing operably coupled to the delivery catheter; and

an actuator operably coupled to the housing such that displacement of the actuator displaces a portion of the delivery catheter assembly to deploy the prosthesis,

wherein the displacement of the delivery catheter assembly to deploy the prosthesis is in a direction parallel to a longitudinal axis of the deployment device and the displacement of the actuator to displace the portion of the delivery catheter assembly is in a direction disposed at an angle to the longitudinal axis of the deployment device,

wherein an arm of the actuator is coupled to a ratchet slide such that rotation of the actuator and the arm about a pin causes the arm to displace the ratchet slide parallel to the longitudinal axis of the deployment device,

wherein the actuator extends from the pin in a first direction and the arm extends from the pin in a second direction,

wherein displacement of the ratchet slide incrementally advances a carrier along the ratchet slide, and

wherein the carrier comprises a ratchet slide engaging arm that extends from the carrier to engage the ratchet slide and a housing engaging arm that extends from the carrier to engage the housing.

2. The prosthesis deployment device of claim 1, wherein the delivery catheter assembly comprises an outer sheath and the outer sheath is fixedly coupled to the carrier.

3. The prosthesis deployment device of claim 2, wherein the delivery catheter assembly comprises an inner sheath fixedly coupled to the housing.

4. The prosthesis deployment device of claim 1, wherein the deployment device provides a mechanical advantage such that an output force transferred to the portion of the delivery catheter to deploy the prosthesis is greater than an input force to displace the actuator.

5. The prosthesis deployment device of claim 4, wherein the ratio of the output force to the input force is 2:

1.

6. The prosthesis deployment device of claim 1, wherein the actuator incrementally deploys the prosthesis.

7. The prosthesis deployment device of claim 5, wherein the actuator is configured to be displaceable along a stroke, and wherein one stroke of the actuator deploys only a portion of the prosthesis.

8. The prosthesis deployment device of claim 7, wherein the deployment device provides audible feedback at the end of a stroke.

9. The prosthesis deployment device of claim 7, wherein the deployment device provides tactile feedback at the end of a stroke.

10. A prosthesis deployment device comprising:

an elongate delivery catheter assembly configured to retain and deploy a prosthesis;

a housing operably coupled to the delivery catheter; and

an actuator operably coupled to the housing such that displacement of the actuator displaces a portion of the delivery catheter assembly to deploy the prosthesis,

wherein the deployment device provides a mechanical advantage such that an output force transferred to the portion of the delivery catheter to deploy the prosthesis is greater than an input force to displace the actuator,

wherein a stroke of the actuator displaces a portion of the delivery catheter a discrete increment and deflects an engagement arm radially inward, and the deployment device provides audible feedback when the delivery catheter is displaced the discrete increment and the engagement arm returns to its position before the stroke, and

wherein the actuator is configured to rotate toward a longitudinal axis of the deployment device when displaced.

11. The prosthesis deployment device of claim 10, wherein the ratio of the output force to the input force is 2:

1.

12. The prosthesis deployment device of claim 10, wherein the stroke of the actuator deploys only a portion of the prosthesis.

13. A prosthesis deployment device comprising:

an elongate delivery catheter assembly configured to retain and deploy a prosthesis;

a housing operably coupled to the delivery catheter; and

an actuator operably coupled to the housing such that displacement of the actuator displaces a ratchet slide to deploy the prosthesis,

wherein the actuator is displaceable along a stroke to deploy a portion of the prosthesis,

wherein displacement of the ratchet slide incrementally advances a carrier along the ratchet slide, and

wherein the carrier comprises a ratchet slide engaging arm that extends from the carrier to engage the ratchet slide and a housing engaging arm that extends from the carrier to engage the housing.

14. The prosthesis deployment device of claim 13, wherein the deployment device provides a mechanical advantage such that the force transferred to the portion of the delivery catheter to deploy the prosthesis is greater than an input force to displace the actuator.

15. The prosthesis deployment device of claim 14, wherein the ratio of the output force to the input force is 2:

1.

16. A method of deploying a prosthesis disposed within a delivery catheter, the method comprising:

obtaining a deployment device comprising an actuator operable coupled to a delivery catheter, wherein the actuator comprises an arm coupled to a ratchet slide such that rotation of the actuator and the arm about a pin causes the arm to displace the ratchet slide parallel to the longitudinal axis of the deployment device, and wherein the actuator extends from the pin in a first direction and the arm extends from the pin in a second direction; and

displacing the actuator in a first lateral direction, wherein displacement of the actuator in the first lateral direction displaces an outer sheath of the delivery catheter in a second longitudinal direction,

wherein the actuator is configured to rotate toward a longitudinal axis of the deployment device when displaced, and

wherein actuation of the actuator displaces the outer sheath of the delivery catheter such that a portion of the prosthesis is deployed.

17. The method of claim 16, further comprising adjusting the position of the partially deployed prosthesis after displacing the actuator along a stroke.

18. A method of deploying a prosthesis disposed within a delivery catheter, the method comprising:

obtaining a deployment device comprising an actuator operable coupled to a delivery catheter; and

displacing the actuator with a first input force the deployment device configured to transfer the first input force from the actuator to a portion of the delivery catheter such that an output force exerted on the portion of the delivery catheter is greater than the first input force,

wherein the actuator is configured to rotate toward a longitudinal axis of the deployment device when displaced, and

wherein a stroke of the actuator displaces a portion of the delivery catheter a discrete increment and deflects an engagement arm radially inward, and the deployment device provides audible feedback when the delivery catheter is displaced the discrete increment and the engagement arm returns to its position before the stroke.