Filter backwash control system for a water or wastewater treatment system to conserve water during the filter backwash process

• US 10,286,337 B1
• Filed: 09/20/2018
• Issued: 05/14/2019
• Est. Priority Date: 03/08/2018
• Status: Active Grant

• Current Assignee: Mark W. Romers
• Original Assignee: Mark W. Romers
• Inventors: Romers, Mark W.
• Primary Examiner(s): Bass, Dirk R
• Application Number:
  US16/137,156
• Time in Patent Office: 236 Days
• CPC Class Codes: B01D 24/20 the filtering material being provided in an open container
• CPC Class Codes: B01D 24/4631 Counter-current flushing, e.g. by air
• CPC Class Codes: B01D 37/041 by clearness or turbidity measuring
• CPC Class Codes: B01D 37/045 by level measuring
• CPC Class Codes: C02F 1/001 Processes for the treatment of water whereby the filtration technique is of importance C02F1/44 takes precedence; construction of filters in general B01D24/00 - B01D41/00
• CPC Class Codes: C02F 1/004 using large scale industrial sized filters
• CPC Class Codes: C02F 1/008 Control or steering systems not provided for elsewhere in subclass C02F
• CPC Class Codes: C02F 2103/007 Contaminated open waterways, rivers, lakes or ponds
• CPC Class Codes: C02F 2209/003 Downstream control, i.e. outlet monitoring, e.g. to check the treating agents, such as halogens or ozone, leaving the process
• CPC Class Codes: C02F 2209/11 Turbidity
• CPC Class Codes: C02F 2209/40 Liquid flow rate
• CPC Class Codes: C02F 2209/42 Liquid level
• CPC Class Codes: C02F 2303/16 Regeneration of sorbents, filters

Abstract

A water treatment filter backwash process control system, comprising a control system that receives filter level data and filter backwash turbidity data. The control system having a filter level set point, wherein the filter level set point corresponds to a desired filter media bed expansion. The control system having a filter backwash turbidity set point, wherein the control system controls the filter backwash process by, while monitoring the filter backwash turbidity, sending one or more output signals that are used to control a backwash inlet liquid flow in order to maintain a desired media bed expansion, and stop the backwash inlet liquid flow when the filter backwash turbidity set point is reached.

Claims

1. A water treatment filter backwash process control system, comprising:

a control system that receives filter media level data and filter backwash turbidity data;

the control system having a filter media level set point, wherein the filter media level set point corresponds to a desired filter media bed expansion; and

the control system having a filter backwash turbidity set point, wherein the control system controls the filter backwash process by, while monitoring the filter backwash turbidity, sending one or more output signals that are used to control a backwash inlet liquid flow in order to maintain the desired filter media bed expansion, and stop the backwash inlet liquid flow when the filter backwash turbidity set point is reached.

2. The water treatment filter backwash process control system of claim 1 further comprising a proportional-integral-derivative controller, wherein at least one of the output signals that is used to control the backwash inlet liquid flow in order to maintain the desired filter media bed expansion is generated by the proportional-integral-derivative controller.

3. The water treatment filter backwash process control system of claim 2 wherein at least one of the output signals that is used to stop the backwash inlet liquid flow when the filter backwash turbidity set point is reached is a discrete output signal.

4. The water treatment filter backwash process control system of claim 1 wherein at least one of the output signals that is used to control the backwash inlet liquid flow in order to maintain the desired filter media bed expansion is a variable output signal.

5. The water treatment filter backwash process control system of claim 3 wherein at least one of the output signals that is used to stop the backwash inlet liquid flow when the filter backwash turbidity set point is reached is a discrete output signal.

6. The water treatment filter backwash process control system of claim 1 wherein at least one of the output signals that is used to stop the backwash inlet liquid flow when the filter backwash turbidity set point is reached is a discrete output signal.

7. The water treatment filter backwash process control system of claim 1 further comprising a proportional controller, wherein at least one of the output signals that is used to control the backwash inlet liquid flow in order to maintain the desired filter media bed expansion is generated by the proportional controller.

8. The water treatment filter backwash process control system of claim 1 further comprising an integral controller, wherein at least one of the output signals that is used to control the backwash inlet liquid flow in order to maintain the desired filter media bed expansion is generated by the integral controller.

9. The water treatment filter backwash process control system of claim 1, wherein the control system includes a programmable logic controller.

10. The water treatment filter backwash process control system of claim 1, wherein the control system includes a distributed control system.

11. The water treatment filter backwash process control system of claim 1, wherein the control system is further coupled to a Supervisory Control and Data Acquisition (SCADA).

12. The water treatment filter backwash process control system of claim 1, wherein the control system receives data and signals from instrumentation, valves and devices of the water treatment filter system on a communication bus, wherein the communication bus adheres to an Actuator Sensor-Interface (AS-I) standard.

13. The water treatment filter backwash process control system of claim 1, wherein the control system receives data and signals from instrumentation, valves and devices of the water treatment filter system on a communication bus, wherein the communication bus includes a wireless network.

14. The water treatment filter backwash process control system of claim 1, wherein the control system receives data and signals from instrumentation, valves and devices of the water treatment filter system, wherein at least one of the instrumentation, valves or devices are wireless.

15. The water treatment filter backwash process control system of claim 1, wherein the control system receives data and signals from instrumentation, valves and devices of the water treatment filter system on a communication bus, wherein the communication bus adheres to an Actuator Sensor-Interface (AS-I) standard and wherein the instrumentation, valves, and devices are connected to electronic interfaces that adhere to an AS-I standard.

16. The water treatment filter backwash process control system of claim 1, wherein the control system receives data and signals from and sends data and signals to valves of the water treatment filter system on a communication bus, wherein the communication bus adheres to an Actuator Sensor-Interface (AS-I) standard, and wherein the valves include actuators, wherein the actuators are vane-type pneumatic, cylinder-type pneumatic, hydraulic-type or electric-type actuators.

17. A process for backwashing a water treatment filter, comprising during the filter backwashing process:

utilizing a filter media level set point that corresponds to a desired filter media bed expansion to control a backwash inlet liquid flow in order to maintain the filter media level set point; and

while monitoring a filter backwash turbidity,

utilizing a filter backwash turbidity set point to stop the backwash inlet liquid flow when the filter backwash turbidity set point is reached.