Apparatus and method for cleaning an instrument

• US 10,286,427 B2
• Filed: 06/14/2018
• Issued: 05/14/2019
• Est. Priority Date: 12/16/2013
• Status: Active Grant

• Current Assignee: Stryker Sustainability Solutions, Inc. (Stryker Corporation)
• Original Assignee: Stryker Sustainability Solutions, Inc. (Stryker Corporation)
• Inventors: Vasquez, Jose, Diaz, Luis, Peterson, Dan, Cantey, Ed, Berkey, Jody, Fowler, Dan, Thomas, Brian, Gonzalez, Miguel J.
• Primary Examiner(s): Kornakov, Mikhail
• Assistant Examiner(s): Coleman, Ryan L.
• Application Number:
  US16/008,397
• Publication Number:
  US 20180289446A1
• Time in Patent Office: 334 Days
• Field of Search: None
• CPC Class Codes: A61B 90/70 Cleaning devices specially adapted for surgical instruments
• CPC Class Codes: A61L 2/025 Ultrasonics
• CPC Class Codes: A61L 2202/17 Combination with washing or cleaning means
• CPC Class Codes: B08B 11/02 Devices for holding articles during cleaning B08B9/42 takes precedence
• CPC Class Codes: B08B 3/12 by sonic or ultrasonic vibrations washing or rinsing machines for crockery or tableware using sonic or ultrasonic waves A47L15/13; of natural teeth, of prostheses using ultrasonic techniques similar to those used for natural teeth A61C17/20; application of ultrasonic vibrations to chemical, physical or physico-chemical processes in general B01J19/10
• CPC Class Codes: B08B 9/00 Cleaning hollow articles by methods or apparatus specially adapted thereto B08B6/00 takes precedence

Abstract

An apparatus for cleaning an instrument with a cleaning fluid includes a vessel defining a chamber and a port for at least partially filling the chamber with the fluid. The apparatus further includes an ultrasonic transducer for delivering ultrasonic energy to the fluid, and a vacuum pump for depressurizing the chamber. The apparatus further includes a rotatable device removably disposable in the chamber and having a rack defining a cavity for supporting the instrument. The rotatable device also has a fluid delivery member extending toward the cavity and having a fluid channel between an inlet and an outlet. The apparatus further includes a fluid transmission system in fluid communication with the chamber and the fluid channel of the fluid delivery member for circulating the fluid from the chamber through the fluid channel of the fluid delivery member. A method of cleaning an instrument is also provided.

Claims

1. A method for cleaning an instrument with a cleaning fluid, said method comprising the steps of:

providing the instrument, wherein the instrument comprises a lumen;

providing a vessel defining a chamber;

providing a rack defining a cavity and a projection extending towards the cavity with the projection having a length, an inlet, an outlet, and a fluid channel extending along the length between the inlet and the outlet;

providing a rotatable device defining a longitudinal axis, wherein the rotatable device comprises the rack such that the rack can be rotated;

loading the instrument in the cavity defined by the rack such that the projection extends at least partially within the lumen of the instrument;

disposing the rack with the loaded instrument inside the chamber of the vessel;

at least partially filling the chamber with the cleaning fluid to submerge the instrument in the cleaning fluid;

sonicating the cleaning fluid in the chamber with an ultrasonic transducer;

rotating the rotatable device including the rack about the longitudinal axis within the chamber while the projection extends at least partially within the lumen of the instrument; and

circulating the cleaning fluid through the fluid channel of the projection such that the cleaning fluid exits the projection through the outlet and contacts the lumen of the instrument, wherein the circulating step is performed while the projection extends at least partially within the lumen and while the rack and instrument remain within the chamber.

2. The method as set forth in claim 1 wherein the sonicating step is further defined as sonicating the cleaning fluid with the ultrasonic transducer at a frequency of from 40 to 140 kHz.

3. The method as set forth in claim 1 wherein the ultrasonic transducer of the apparatus is one of a plurality of ultrasonic transducers and the sonicating step is further defined as sonicating the cleaning fluid with the plurality of ultrasonic transducers collectively having a power output of from 0.1 to 10 kW.

4. The method as set forth in claim 1 wherein the vessel further defines a port and further comprising the step of injecting a rinse water into the chamber through the port.

5. The method as set forth in claim 1 wherein the vessel further defines a port and further comprising the step of injecting air into the chamber through the port.

6. The method as set forth in claim 5 further comprising the step of heating the air prior to injecting the air into the chamber.

7. The method as set forth in claim 1 further comprising the step of depressurizing the chamber.

8. The method as set forth in claim 7 wherein the depressurizing step occurs simultaneously with the sonicating step.

9. The method as set forth in claim 1 further comprising the steps of:

providing a receptacle for holding the cleaning fluid and a conduit in fluid communication with the receptacle and the chamber with the conduit having a valve;

retrieving the cleaning fluid from the receptacle; and

controlling flow of the cleaning fluid from the receptacle to the chamber with the valve.

10. The method as set forth in claim 1 wherein the rack has a top and a bottom with the cavity defined between the top and the bottom and said loading step further includes:

placing the projection at least partially within the lumen of the instrument; and

placing the instrument in the cavity with at least a portion of the instrument supported between the top and bottom of the rack.

11. The method as set forth in claim 10 further comprising the step of:

oscillating at least one of the projection and the instrument during the rotating step.

12. The method as set forth in claim 1 wherein the circulating step further includes jetting the cleaning fluid from the outlet of the projection into the lumen of the instrument while the instrument is submerged in the cleaning fluid.

13. A method for cleaning an instrument with a cleaning fluid, said method comprising the steps of:

providing the instrument, wherein the instrument comprises an interior and an exterior;

providing an apparatus having a vessel defining a chamber and a port, a rack defining a cavity for supporting the instrument, and a fluid delivery member extending towards the cavity and having an inlet, an outlet, and a fluid channel extending between the inlet and the outlet;

loading the instrument in the cavity of the rack such that the fluid delivery member extends into the interior of the instrument when the instrument is loaded in the cavity;

placing the rack inside the chamber of the vessel;

at least partially filling the chamber with the cleaning fluid to submerge the instrument in the cleaning fluid;

sonicating the cleaning fluid in the chamber with an ultrasonic transducer;

rotating the rack about a longitudinal axis within the chamber during the sonicating step while the fluid delivery member extends into the interior of the instrument; and

circulating the cleaning fluid through the fluid channel of the fluid delivery member such that the cleaning fluid exits the fluid delivery member and contacts the interior of the instrument, wherein the circulating step is performed while the fluid delivery member extends into the instrument'"'"'s interior and while the rack and instrument remain within the chamber.

14. The method as set forth in claim 13 wherein the sonicating step is further defined as sonicating the cleaning fluid with the ultrasonic transducer at a frequency of from 40 to 140 kHz.

15. The method as set forth in claim 13 further comprising the steps of:

providing a rotatable device defining a longitudinal axis with the rotatable device including the rack; and

rotating the rotatable device within the chamber during the sonicating step.

16. The method as set forth in claim 13 further comprising the step of depressurizing the chamber.

17. The method as set forth in claim 13 wherein the apparatus further has a receptacle for holding the cleaning fluid and a conduit in fluid communication with the receptacle and the chamber with the conduit having a valve and said method further comprising the steps of:

retrieving the cleaning fluid from the receptacle; and

controlling flow of the cleaning fluid from the receptacle to the chamber with the valve.

18. The method as set forth in claim 13 wherein the rack has a top and a bottom with the cavity defined between the top and the bottom and said loading step further comprises:

placing the fluid delivery member within the interior of the instrument; and

placing the instrument in the cavity with at least a portion of the instrument supported between the top and bottom of the rack.

19. The method as set forth in claim 18 further comprising the steps of:

providing a rotatable device defining a longitudinal axis with the rotatable device including the rack;

rotating the rotatable device within the chamber; and

oscillating at least one of the fluid delivery member and the instrument during the rotating step.