System for locally generating electricity on a robotic device

• US 10,286,564 B2
• Filed: 05/01/2017
• Issued: 05/14/2019
• Est. Priority Date: 05/01/2017
• Status: Active Grant

• Current Assignee: Lincoln Global Incorporated (Lincoln Electric Holdings Incorporated)
• Original Assignee: Lincoln Global Incorporated (Lincoln Electric Holdings Incorporated)
• Inventors: Baumgartner, Toby
• Primary Examiner(s): Figueroa, Jaime
• Application Number:
  US15/583,028
• Publication Number:
  US 20180311835A1
• Time in Patent Office: 743 Days
• Field of Search: 700245, 700258
• CPC Class Codes: B25J 19/005 using batteries, e.g. as a back-up power source
• CPC Class Codes: H02K 7/00 Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines

Abstract

A robotic device includes a robot arm. A fluid-powered tool is located on the robot arm. A hose supplies a pressurized working fluid to the fluid-powered tool. A fluid motor is coupled to an electric generator to drive the electric generator. An actuator selectively supplies the pressurized working fluid to the fluid motor. A battery is operatively connected to receive electrical energy from the electric generator. A controller is powered by the battery and is operatively connected to the actuator to control operation of the fluid motor and charging of the battery by the electric generator.

Claims

1. A robotic device, comprising:

a robot arm;

a fluid-powered tool located on the robot arm;

a hose supplying a pressurized working fluid to the fluid-powered tool;

an electric generator;

a fluid motor coupled to the electric generator to drive the electric generator;

an actuator for selectively supplying the pressurized working fluid to the fluid motor;

a battery operatively connected to receive electrical energy from the electric generator; and

a controller powered by the battery and operatively connected to the actuator to control operation of the fluid motor and charging of the battery by the electric generator.

2. The robot device of claim 1, further comprising a sensor located on one of the robot arm and the fluid-powered tool and operatively connected to the controller.

3. The robot device of claim 2, further comprising a wireless transceiver operatively connected to the controller, wherein the controller is configured to communicate sensor information to a remote device and receive control instructions from the remote device through the wireless transceiver.

4. The robot device of claim 3, further comprising a second actuator for selectively supplying the pressurized working fluid to the fluid-powered tool, wherein the controller is operatively connected to the second actuator to control operation of the fluid-powered tool based on the control instructions received from the remote device.

5. The robot device of claim 1, wherein the controller is configured to monitor a charge level of the battery and control the operation of the fluid motor based on the charge level of the battery.

6. The robot device of claim 1, further comprising an uninterruptible power supply circuit configured to supply electrical energy from either one of the battery and the electric generator to a power output.

7. The robot device of claim 1, wherein the electric generator, the fluid motor, the battery, and the controller are located on the fluid-powered tool.

8. The robot device of claim 1, wherein the working fluid is compressed air.

9. The robot device of claim 1, wherein the working fluid is hydraulic fluid.

10. A robotic device, comprising:

a robot arm;

a fluid-powered end of arm tool located on the robot arm;

a hose supplying a pressurized working fluid to the fluid-powered end of arm tool;

an electric generator;

a fluid motor coupled to the electric generator to drive the electric generator;

a battery operatively connected to receive electrical energy from the electric generator;

a first solenoid valve for selectively supplying the pressurized working fluid to the fluid motor;

a second solenoid valve for selectively supplying the pressurized working fluid to the fluid-powered end of arm tool; and

a controller powered by the battery and operatively connected to the first solenoid valve to control operation of the fluid motor and charging of the battery by the electric generator, and operatively connected to the second solenoid valve to control operation of the fluid-powered end of arm tool.

11. The robot device of claim 10, further comprising a sensor located on the fluid-powered end of arm tool and operatively connected to the controller.

12. The robot device of claim 11, further comprising a wireless transceiver operatively connected to the controller, wherein the controller is configured to communicate sensor information to a remote device and receive control instructions from the remote device through the wireless transceiver.

13. The robot device of claim 12, wherein the controller is configured to control the operation of the fluid-powered end of arm tool based on the control instructions received from the remote device.

14. The robot device of claim 10, wherein the controller is configured to monitor a charge level of the battery and control the operation of the fluid motor based on the charge level of the battery.

15. The robot device of claim 10, further comprising an uninterruptible power supply circuit configured to supply electrical energy from either one of the battery and the electric generator to a power output.

16. The robot device of claim 10, wherein the electric generator, the fluid motor, the battery, and the controller are located on the fluid-powered end of arm tool.

17. The robot device of claim 10, wherein the working fluid is compressed air.

18. The robot device of claim 10, wherein the working fluid is hydraulic fluid.

19. A robot system, comprising:

a robot; and

a robot controller storing programmed instructions for controlling movements of the robot,

wherein the robot includes;

a fluid-powered tool located on the robot;

a hose supplying a pressurized working fluid to the fluid-powered tool;

an electric generator;

a fluid motor coupled to the electric generator to drive the electric generator;

a battery operatively connected to receive electrical energy from the electric generator;

a first solenoid valve for selectively supplying the pressurized working fluid to the fluid motor;

a second solenoid valve for selectively supplying the pressurized working fluid to the fluid-powered tool;

a local controller powered by the battery and operatively connected to the first solenoid valve to control operation of the fluid motor and charging of the battery by the electric generator, and operatively connected to the second solenoid valve to control operation of the fluid-powered tool;

a sensor located on the fluid-powered tool and operatively connected to the local controller; and

a wireless transceiver operatively connected to the local controller, wherein the local controller is configured to communicate sensor information to the robot controller, and to receive control instructions for controlling the operation of the fluid-powered tool from the robot controller, through the wireless transceiver.

20. The robot system of claim 19, wherein the local controller is configured to monitor a charge level of the battery and control the operation of the fluid motor based on the charge level of the battery.

21. A robotic device, comprising:

a robot arm;

an end of arm tool located on the robot arm;

means for extracting energy from at least one of the robot arm and the end of arm tool;

a rechargeable battery mounted on one of the robot arm and the end of arm tool and operatively connected to receive electrical energy from said means for extracting energy from at least one of the robot arm and the end of arm tool; and

a controller mounted on one of the robot arm and the end of arm tool and powered by the battery, wherein the controller is configured to control recharging of the battery.