Ultra compact printer

• US 10,286,694 B2
• Filed: 09/02/2016
• Issued: 05/14/2019
• Est. Priority Date: 09/02/2016
• Status: Active Grant

• Current Assignee: Datamax-O'Neil Corporation (Honeywell International Inc.)
• Original Assignee: Datamax-O'Neil Corporation (Honeywell International Inc.)
• Inventors: d'Armancourt, Sebastien Michel Marie Joseph
• Primary Examiner(s): Feggins, Kristal
• Application Number:
  US15/255,893
• Publication Number:
  US 20180065386A1
• Time in Patent Office: 984 Days
• CPC Class Codes: B41J 15/04 Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
• CPC Class Codes: B41J 2/3351 Electrode layers
• CPC Class Codes: B41J 25/001 Mechanisms for bodily moving print heads or carriages parallel to the paper surface
• CPC Class Codes: B41J 3/01 for special character, e.g. for Chinese characters or barcodes
• CPC Class Codes: B41J 3/4075 Tape printers; Label printers

Abstract

A printer is operable for marking an image on a media substrate. The printer includes a housing and a printhead. The printhead is operable for marking the image on a surface of the media substrate held in proximity therewith by a weight of a supply of the media substrate from which the media substrate is fed. The media substrate supply is disposed in the housing over the printhead.

Claims

1. A printer, comprising:

a housing;

a printhead comprising a printhead marking surface, wherein the printhead is operable for marking an image on a surface of a media substrate; and

a hanger disposed in the housing for movably suspending a supply of the media substrate over the printhead such that a weight of the supply holds the surface of the media substrate in proximity to the printhead marking surface.

2. The printer as described in claim 1 wherein the printhead comprises a thermal printhead (TPH) and the media substrate comprises a thermally sensitive markable material fed from the supply over a portion of the TPH operable for the marking of the image.

3. The printer as described in claim 2 wherein the thermally sensitive markable material comprises one or more of a thermally sensitive medium disposed in web related configuration, or a thermal transfer medium disposed in a ribbon related configuration.

4. The printer as described in claim 2 wherein the TPH comprises a plurality of electrically resistive elements disposed in a linear array configured in a horizontal orientation perpendicular to a direction in which the media substrate is fed.

5. The printer as described in claim 4, wherein the image comprises a plurality of picture elements (pixels) marked upon the media surface, each of the pixels corresponding to a point disposed spatially at a discrete position on a burn line corresponding to the horizontal orientation of the linear array of the resistive elements, based on a controllable energization state of one of the resistive elements, wherein the burn line runs parallel to one or more burn lines disposed successively in the perpendicular horizontal orientation.

6. The printer as described in claim 5, wherein each of the pixels comprises at least a brightness characteristic contrasting controllably with a brightness characteristic of a background area of the media substrate surface proximate thereto.

7. The printer as described in claim 5 wherein the marking of the image comprises heating one or more locations disposed over the burn line, controllably, based on one or more of an input to the printer related to one or more of graphic data corresponding to the image, a stored instance of the image, or a programmed instance of the image.

8. The printer as described in claim 1 wherein the image comprises a marking agent compatible with a material property of the media substrate and deposited controllably with the printhead over one or more spatial portions of a surface of the media substrate, based on one or more of an input to the printer related to one or more of graphic data corresponding to the image, a stored instance of the image, or a programmed instance of the image.

9. The printer as described in claim 1 further comprising a feed mechanism operable for moving the media substrate from the supply thereof to the printhead.

10. The printer as described in claim 9 wherein the moving of the media substrate comprises applying one or more of a traction, or a mechanical force to the media substrate.

11. The printer as described in claim 10 wherein the mechanical force comprises one or more of a tension or a friction applied to the media substrate in the direction of the moving thereof.

12. The printer as described in claim 9 wherein the feed mechanism comprises a pair of rollers operable for the applying the mechanical force to the media substrate, the roller pair comprising a lower roller, and an upper roller disposed over the lower roller, relative to one or more of a top of the housing or a bottom thereof, wherein the media substrate is drawn between the lower roller and the upper roller.

13. The printer as described in claim 12 further comprising at least one sensor disposed downstream of the pair of rollers, relative to the moving of the media substrate, and operable for detecting a longitudinal position of at least a portion of the media substrate relative to the direction of the moving thereof.

14. The printer as described in claim 13 wherein the at least one sensor comprises one or more of:

a reflection based sensor device operable electro-optically for detecting a reflection of light from the surface of the media substrate illuminated therewith and corresponding spatially to the longitudinal position;

or

a pair of label stop sensor (LSS) devices comprising a lower LSS device, and an upper LSS device disposed over the lower LSS device relative to the top and the bottom of the housing, wherein upon the moving, at least a portion of the media substrate is drawn between the lower LSS device and the upper LSS device.

15. The printer as described in claim 14 wherein the media substrate supply is loadable into the housing based, at least partially, on a displacement of the upper roller and the upper LSS device vertically towards the top of the housing.

16. The printer as described in claim 12 wherein the media substrate comprises a material compatibly markable with the printhead and configured, prior to the moving thereof, as a roll disposed on a spool, and wherein upon the moving, the media substrate portion is drawn from the spool in the direction of the movement and in one or more of a web configuration or a ribbon configuration.

17. The printer as described in claim 1 wherein the hanger is disposed movably between a top and a bottom of the housing for vertically suspending the media substrate supply.

18. The printer as described in claim 17 wherein the hanger is operable for the suspending of the media substrate supply over one or more of:

the movement of the media substrate surface over the printhead;

a consumption of the media substrate supply related to one or more of the moving thereof or the marking of the image;

or

a reduction in the weight of the media substrate supply corresponding to the consumption thereof.

19. The printer as described in claim 1, further comprising a print pressure adjustment mechanism operable for controlling the printhead in relation to adjusting the marking of the image on the media substrate based on a degree of consumption related to the supply of the media substrate.

20. The printer as described in claim 19, further comprising a media use detector operable with the print pressure adjustment mechanism and operable for detecting the degree of consumption of the media substrate supply.

21. The printer as described in claim 20, wherein the detecting of the degree of consumption of the media substrate supply is based on a monitoring of a remainder of the media substrate supply by one or more of a feed mechanism or a controller associated with an operation of the feed mechanism.

22. The printer as described in claim 20, wherein the detecting of the degree of consumption of the media substrate supply is performed with one or more of an electromechanical operation or an electro-optical operation of the media use detector.

23. A method for printing a graphic media product, the method comprising:

suspending a supply of a media substrate over a printhead comprising a printhead marking surface that a weight of the supply holds a surface of the media substrate in proximity to the printhead marking surface;

marking an image on the surface of the media substrate in proximity to the printhead marking surface; and

moving an unmarked portion of the media substrate from the supply over the printhead.