Automation of energy industry processes using stored standard best practices procedures

• US 10,287,855 B2
• Filed: 10/28/2015
• Issued: 05/14/2019
• Est. Priority Date: 10/28/2015
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Inventors: Curry, David Alexander, Dashevskiy, Dmitriy, May, Roland
• Primary Examiner(s): Bee, Andrew W
• Application Number:
  US14/925,590
• Publication Number:
  US 20170122076A1
• Time in Patent Office: 1,294 Days
• CPC Class Codes: E21B 41/00 Equipment or details not covered by groups E21B15/00 - E21B40/00
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 44/005 Below-ground automatic control systems
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: G05B 13/021 in which a variable is automatically adjusted to optimise the performance

Abstract

An embodiment of a method of performing an energy industry operation includes storing one or more sets of instructions at a storage location accessible by a controller configured to control aspects of an energy industry operation, the one or more sets of instructions retrieved from a library of sets of instructions, each set of instructions prescribing a standard procedure for performing a process forming part of the energy industry operation, the standard procedure based on best operating practices developed from previously performed operations independent of the process to be performed. The method also includes deploying a carrier in a borehole in an earth formation and performing an energy industry operation, monitoring the operation and, in response to detecting a condition associated with the process, automatically retrieving the set of instructions corresponding to the process, and automatically performing the process by the controller according to the retrieved set of instructions.

Claims

1. A method of performing an energy industry operation, the method comprising:

storing one or more sets of instructions at a storage location accessible by a controller configured to control aspects of the energy industry operation, the one or more sets of instructions retrieved from a library of sets of instructions, each set of instructions prescribing a standard procedure for performing a process forming part of the energy industry operation, the standard procedure based on best operating practices developed from previously performed operations independent of the process to be performed;

deploying a carrier in a borehole in an earth formation and performing the energy industry operation;

monitoring the operation and, in response to detecting a condition associated with the process, automatically retrieving the set of instructions corresponding to the process, with the controller;

automatically controlling and performing, with the controller, the process according to the retrieved set of instructions, wherein parameters of the process are controlled in accordance with the set of instructions;

automatically determining, with the controller, if a conflict exists with respect to the automatically controlled and performed process; and

managing a determined conflicting process or conflicting parameter recommendation of the automatically controlled and performed process, with the controller, by identifying a risk of damage, failure, or sub-optimal performance of performed process as associated with at least one of the earth formation, a rig configuration, and the borehole.

2. The method of claim 1, wherein performing the process includes displaying the set of instructions to a human operator as a set of actions to be performed by the operator.

3. The method of claim 1, wherein a host processing unit is communicatively connected to the controller configured to control or monitor at least part of the process, and performing the process includes transmitting the set of instructions to the controller.

4. The method of claim 3, wherein the host processing unit is communicatively connected to a plurality of different controllers and is configured to retrieve standard procedures for a plurality of types of energy industry processes.

5. The method of claim 1, further comprising, after retrieving the set of instructions, adjusting the set of instructions to customize the set of instructions to one or more parameters specific to the process.

6. The method of claim 1, wherein the one or more sets of instructions includes at least one of:

information describing parameters of a planned energy industry operation, and measurement data collected in real time during the energy industry operation.

7. The method of claim 6, further comprising identifying a potentially detrimental condition that is occurring or impending during the energy industry operation, and retrieving the set of instructions includes automatically selecting a set of instructions best suited to address the condition and performing at least one of transmitting in real time the set of instructions to a user and executing the set of instructions automatically by the processor or another processor.

8. The method of claim 1, further comprising updating the set of instructions and corresponding best operating practices based on experience or knowledge gained while performing the process.

9. A system for performing an energy industry operation, the system comprising:

a procedure management unit configured to store one or more sets of instructions, each set of instructions prescribing a standard procedure for performing a process forming part of the energy industry operation, the standard procedure based on best operating practices developed from previously performed operations independent of the process to be performed; and

a controller in operable communication with the procedure management unit, the controller configured to control aspects of the energy industry operation, the controller configured to perform;

controlling operational parameters of the energy industry operation via a carrier deployed in a borehole in an earth formation;

retrieving a set of instructions from the procedure management unit in response to a command from a user during the energy industry operation, the command selecting the set of instructions, the set of instructions selected based on at least one of a phase of the operation and a condition detected during the operation;

automatically adjusting the operational parameters according to the selected set of instructions;

automatically determining if a conflict exists with respect to the automatically controlled and performed process; and

managing a determined conflicting process or conflicting parameter recommendation of the automatically controlled and performed process by identifying a risk of damage, failure, or sub-optimal performance of performed process as associated with at least one of the earth formation, a rig configuration, and the borehole.

10. A computer program product comprising a non-transitory computer readable storage medium having program instructions embodied therewith, the program instructions executable by a processing device to cause the processing device to perform a method comprising:

storing one or more sets of instructions at a storage location accessible by a controller configured to control aspects of an energy industry operation, the one or more sets of instructions retrieved from a library of sets of instructions, each set of instructions prescribing a standard procedure for performing a process forming part of the energy industry operation, the standard procedure based on best operating practices developed from previously performed operations independent of the process to be performed;

deploying a carrier in a borehole in an earth formation and performing the energy industry operation;

monitoring the operation with the controller and, in response to detecting a condition associated with the process, automatically retrieving the set of instructions corresponding to the process with the controller; and

automatically performing the process by the controller according to the retrieved set of instructions;

automatically determining, with the controller, if a conflict exists with respect to the automatically controlled and performed process; and

managing a determined conflicting process or conflicting parameter recommendation of the automatically controlled and performed process, with the controller, by identifying a risk of damage, failure, or sub-optimal performance of performed process as associated with at least one of the earth formation, a rig configuration, and the borehole,

wherein performing the process includes automatically controlling parameters of the process according to the set of instructions.

11. The computer program product of claim 10, wherein performing the process includes displaying the set of instructions to a human operator as a set of actions to be performed by the operator.

12. The computer program product of claim 10, wherein the processing device is a host processing unit communicatively connected to a controller configured to control or monitor at least part of the process, and performing the process includes transmitting the set of instructions to the controller.

13. The computer program product of claim 12, wherein the host processing unit is communicatively connected to a plurality of different controllers and is configured to retrieve standard procedures for a plurality of types of energy industry processes.

14. The computer program product of claim 10, wherein the method further comprises, after retrieving the set of instructions, adjusting the set of instructions to customize the set of instructions to one or more parameters specific to the process.

15. The computer program product of claim 10, wherein the one or more sets of instructions includes at least one of:

information describing parameters of a planned energy industry operation, and measurement data collected in real time during the energy industry operation.

16. The computer program product of claim 15, wherein the processing device is configured to identify a potentially detrimental condition that is occurring or impending during the energy industry operation, and retrieving the set of instructions includes automatically selecting a set of instructions best suited to address the condition and transmitting in real time the set of instructions to a user.

17. The computer program product of claim 10, wherein the process is to be performed repetitively during the energy industry operation.

18. The computer program product of claim 10, wherein the set of instructions includes a severity level value assigned thereto, and retrieving the set of instructions includes identifying at least two sets of instructions associated with different standard procedures applicable to the process, and determining which set of instructions has a higher priority based on the severity level.