Magnetic sensor for detecting a vertical component of a magnetic field on the surface of a magnetic pattern

• US 10,288,700 B2
• Filed: 03/17/2014
• Issued: 05/14/2019
• Est. Priority Date: 04/16/2013
• Status: Active Grant

• Current Assignee: Wuxi Ler Technology Co., Ltd.
• Original Assignee: Wuxi Ler Technology Co., Ltd.
• Inventors: Bai, Jianmin
• Primary Examiner(s): Patidar, Jay
• Application Number:
  US14/785,267
• Publication Number:
  US 20160084923A1
• Time in Patent Office: 1,884 Days
• Field of Search: 32420721, 324252, 324228
• CPC Class Codes: G01R 33/09 Magnetoresistive devices
• CPC Class Codes: G07D 7/04 Testing magnetic properties of the materials thereof, e.g. by detection of magnetic imprint G07D7/01 takes precedence
• CPC Class Codes: G07D 7/20 Testing patterns thereon G07D7/004, G07D7/005 take precedence

Abstract

A magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on a magneto-resistance technology comprises a support (1) and a PCB (Printed Circuit Board) (5) arranged on the support (1), and further comprises horizontal excitation structures (20, 21) used for generating a magnetic field parallel to the surface of the magnetic head; and a magnetic field detection component (4) based on magneto-resistance (MR) elements (R1-R4), the magnetic field detection component is used for detecting the distribution of vertical components of a leakage magnetic field on the surface of a magnetic pattern. The magnetic head can effectively detect magnetic patterns made of soft magnetic materials or hard magnetic materials. The soft magnetic material is magnetized in an in-plane manner by means of the horizontal excitation structures (20, 21), so as to generate a specific leakage magnetic field on the surface of a magnetic pattern. A Wheatstone bridge structure connection based on the MR elements (R1-R4) is adopted to effectively detect the vertical components of such specific leakage magnetic field, thus the features of the magnetic patterns made of the soft magnetic materials or the hard magnetic materials can be effectively detected.

Claims

1. A magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on magneto-resistance technology, the magnetic head comprising:

a frame;

a printed circuit board (PCB) mounted on the frame, the PCB including a processor connected to a magnetic sensor;

a permanent magnet structure for generating a magnetic field parallel to a top surface of the magnetic head, the permanent magnet structure comprising a first horizontally magnetized permanent magnet placed at a first side of the magnetic sensor along the magnetization direction and a second horizontally magnetized permanent magnet placed at a second side of the magnetic sensor, each of the first and second permanent magnets, each with a magnetic axis between its poles, being arranged such that the magnetic axis of each of the first and second permanent magnets is parallel to the top surface of the magnetic head;

the magnetic sensor being electrically coupled to the PCB and mounted to the frame, the magnetic sensor comprising magneto-resistive (MR) elements, wherein the magnetic sensor detects a magnetic distribution of a vertical component of the magnetic field on the surface of the magnetic pattern generated when the magnetic pattern passes proximate to the magnetic sensor and transmits the magnetic distribution to the processor; and

wherein the processor determines a type of target magnetic material in the magnetic pattern, the type of the target magnetic material being derived from the detected magnetic distribution of the vertical component of the magnetic field on the surface of the magnetic pattern formed in a traveling direction, wherein the magnetic field of the first and second horizontally magnetized permanent magnets remain unchanged.

2. The magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on magneto-resistance technology as in claim 1, wherein the magnetic sensor is a Wheatstone bridge structure.

3. The magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on magneto-resistance technology as in claim 2, wherein the Wheatstone bridge structure is a Wheatstone full-bridge structure or a Wheatstone half-bridge structure.

4. The magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on magneto-resistance technology as in claim 3, wherein when the Wheatstone bridge structure is a Wheatstone full-bridge structure, two of the magneto-resistive (MR) elements therein are close to the top surface of the magnetic head and another two of the magneto-resistive (MR) elements are far from the top surface of the magnetic head;

and

when the Wheatstone bridge structure is a Wheatstone half-bridge structure, one of the magneto-resistive (MR) elements therein is close to the top surface of the magnetic head, and another one of the magneto-resistive (MR) elements is far from the top surface of the magnetic head.

5. The magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on magneto-resistance technology as in claim 4, wherein the sensing axes of the MR elements are consistent and perpendicular to the top surface of the magnetic head.

6. The magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on magneto-resistance technology as in claim 5, wherein the MR elements are at least one of an anisotropic magneto-resistive (AMR) element, a giant magneto-resistive (GMR) element, or a tunneling magneto-resistive (TMR) element.

7. A magnetic head for detecting a magnetic field on the surface of a magnetic pattern based on magneto-resistance technology, the magnetic head comprising:

a frame;

a printed circuit board (PCB) mounted on the frame, the PCB including a processor connected to a magnetic sensor;

a permanent magnet structure for generating a magnetic field parallel to a top surface of the magnetic head, the permanent magnet structure comprising a first vertically magnetized permanent magnet placed at a first side of the magnetic sensor and a second vertically magnetized permanent magnet placed at a second side of the magnetic sensor, each of the first and second permanent magnets, each with a magnetic axis between its poles, being arranged such that the magnetic axis of each of the first and second permanent magnets is perpendicular to the top surface of the magnetic head;

the magnetic sensor being electrically coupled to the PCB and mounted to the frame, the magnetic sensor comprising magneto-resistive (MR) elements, wherein the magnetic sensor detects a magnetic distribution of a vertical component of the magnetic field on the surface of the magnetic pattern generated when the magnetic pattern passes proximate to the magnetic sensor and transmits the magnetic distribution to the processor; and

wherein the processor determines a type of target magnetic material in the magnetic pattern, the type of the target magnetic material being derived from the detected magnetic distribution of the vertical component of the magnetic field on the surface of the magnetic pattern formed in a traveling direction, wherein the magnetic field of the first and second horizontally magnetized permanent magnets remain unchanged.