Method and system for controlling body-shop processing

• US 10,289,101 B2
• Filed: 03/10/2017
• Issued: 05/14/2019
• Est. Priority Date: 03/10/2017
• Status: Active Grant

• Current Assignee: AKZO Nobel Coatings International BV (Nouryon BV)
• Original Assignee: AKZO Nobel Coatings International BV (Nouryon BV)
• Inventors: Sillay, James M., Kirkwood, Kenneth S., Gilbert, Robert M., Jutte, Bartolomeus M.
• Primary Examiner(s): Fennema, Robert E
• Assistant Examiner(s): Patel, Jigneshkumar C
• Application Number:
  US15/456,152
• Publication Number:
  US 20180259945A1
• Time in Patent Office: 795 Days
• Field of Search: 700100
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 2219/32128 Gui graphical user interface
• CPC Class Codes: G05B 2219/34379 Job management
• CPC Class Codes: G06F 3/04847 Interaction techniques to control parameter settings, e.g. interaction with sliders or dials
• CPC Class Codes: G06F 3/0486 Drag-and-drop
• CPC Class Codes: G06F 3/0488 using a touch-screen or digitiser, e.g. input of commands through traced gestures
• CPC Class Codes: G06F 3/04883 for inputting data by handwriting, e.g. gesture or text
• CPC Class Codes: G06Q 10/0633 Workflow analysis
• CPC Class Codes: G06Q 10/1097 Task assignment
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance
• CPC Class Codes: Y04S 10/50 Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications

Abstract

A method and system to help control body-shop processing of vehicles, based on timing of interaction with a touch-screen display. In an example implementation, a body shop will be equipped with a computing system including a touch-screen display, with the computing system being configured to manage presentation on the display of graphical representations of job-cards for individual body-shop jobs, such as individual vehicles in for repair. With such an arrangement, body shop personnel could drag and drop job cards from one section to another to indicate transitions of jobs between body-shop processing steps. The computing system will then advantageously make use of data regarding the timing of those drag-and-drop operations as a basis to control body-shop processing, such as be predicting a processing duration of a job currently in process and taking action to modify processing of the job based on the predicted duration for instance.

Claims

1. A method of controlling body-shop processing, wherein body-shop processing of each of a plurality of vehicles includes a sequence of body-shop processing steps, and wherein body-shop processing of each vehicle defines a respective body-shop processing job (“

job”

) having a plurality of job attributes, the method comprising;

presenting by a computing system, on a touch-screen display, a sequence of discrete display-sections representing, respectively, the sequence of body-shop processing steps, and, for each job currently being processed, presenting by the computing system on the touch-screen display, in the display-section that represents a current body-shop processing step of the job, a job-card that represents the job and that depicts at least some of the attributes of the job;

receiving into the computing system drag-drop data that represents instances of dragging and dropping on the touch-screen display of individual ones of the job-cards among display-sections, wherein each instance of dragging and dropping of an individual job-card from one display-section to another indicates that body-shop processing of the job represented by the individual job card has transitioned from the body-shop processing step represented by the display-section from which the job-card was dragged to the body-shop processing step represented by the display-section to which the job-card was dragged;

determining by the computing system, based on timing of the dragging and dropping represented by the received drag-drop data, durations of processing of individual jobs in particular body-shop processing steps, and establishing by the computing system, based on correlations between the determined processing durations and the attributes of the individual jobs, trend-data indicating representative processing durations in particular body-shop processing steps for particular combinations of job attributes; and

using by the computing system the established trend-data as a basis to control body-shop processing of a given job based on a determination by the computing system that the given job has a given combination of job attributes.

2. The method of claim 1, further comprising maintaining by the computing system job-data that indicates respectively for at least each job currently in process the attributes of the job.

3. The method of claim 2, further comprising recording by the computing system. in the job-data, timestamps based on the dragging and dropping,

wherein determining by the computing system the durations of processing based on timing of the dragging and dropping is based at least on the recorded timestamps.

4. The method of claim 1, wherein using by the computing system the trend-data as a basis to control body-shop processing of the given job based on the determination that the given job has the given combination of job attributes comprises:

determining by the computing system that the given job has the given combination of job attributes and is in or entering a given body-shop processing step;

determining by the computing system based on the trend-data that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than a predefined threshold duration; and

responsive to at least the determining by the computing system that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than the predefined threshold duration, generating by the computing system an alert signal indicating a bottleneck condition.

5. The method of claim 1, wherein using by the computing system the trend-data as a basis to control body-shop processing of the given job based on the determination that the given job has the given combination of job attributes comprises:

determining by the computing system that the given job has the given combination of job attributes and is in or entering a given body-shop processing step;

determining by the computing system based on the trend-data that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than a predefined threshold duration;

responsive to at least the determining by the computing system that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than the predefined threshold duration, modifying body-shop processing of the given job.

6. The method of claim 5, wherein modifying body-shop processing of the given job comprises an operation selected from the group consisting of (i) directing a change in at least one technician working on the job and (ii) directing transfer of body-shop processing of the job from a first body shop to a second body shop.

7. The method of claim 1, wherein using by the computing system the trend-data as a basis to control body-shop processing of the given job based on the determination that the given job has the given combination of job attributes comprises:

determining by the computing system that the given job has the given combination of job attributes;

determining a current duration that the given job has been in a given body-shop processing step;

determining by the computing system that the current duration is at least threshold longer than the representative processing duration in the given body-shop processing step that the trend-data indicates for the given combination of job attributes; and

responsive to at least the determining by the computing system that the current duration is at least threshold longer than the representative processing duration in the given body-shop processing step that the trend-data indicates for the given combination of job attributes, taking at least one action selected from the group consisting of (i) modifying body-shop processing of the given job and (ii) generating an alert indicating a bottleneck condition.

8. The method of claim 7, wherein modifying body-shop processing of the given job comprises an operation selected from the group consisting of (i) directing a change in at least one technician working on the job and (ii) directing transfer of body-shop processing of the job from a first body shop to a second body shop.

9. The method of claim 1, further comprising:

using by the computing system the trend-data as a basis to predict a completion date when body-shop processing of the job will be completed; and

outputting by the computing system a report of the predicted completion date.

10. The method of claim 1, wherein the attributes of each job include an expected-revenue value for the job, and wherein using by the computing system the trend-data as a basis to control body-shop processing of the given job based on the determination that the given job has the given combination of job attributes comprises:

based at least in part on the expected-revenue value of the given job, determining by the computing system a desired processing duration for the given job; and

using by the computing system the trend-data as a basis to determine one or more changes to make in body-shop processing of the given job that would help achieve the desired processing duration of the given job.

11. The method of claim 1, further comprising the computing system color-coding each job-card on the touch-screen display, based on at least which of a plurality of technicians is assigned to work on the job represented by the job-card.

12. The method of claim 1, further comprising carrying out the presenting and receiving with touch-screen displays at multiple body shops, wherein the determining of durations of processing and establishing of the trend-data is based on body-shop processing at the multiple body shops.

13. The method of claim 12, further comprising:

using by the computing system the trend-data established based on body-shop processing at the multiple body shops as a basis to predict a completion date when body-shop processing of the job will be completed; and

outputting by the computing system a report of the predicted completion date.

14. A computing system for controlling body-shop processing, wherein body-shop processing of each of a plurality of vehicles includes a sequence of body-shop processing steps, and wherein body-shop processing of each vehicle defines a respective body-shop processing job (“

job”

) having a plurality of job attributes, the computing system comprising;

a touch-screen display;

a processing unit;

non-transitory data storage; and

program instructions stored in the non-transitory data storage and executable by the processing unit to carry out operations for controlling body-shop processing of vehicles,

wherein the operations include causing to be presented on the touch-screen display, a sequence of discrete display-sections representing, respectively, the sequence of body-shop processing steps, and, for each of a plurality of jobs currently being processed, causing to be presented on the touch-screen display, in a display-section that represents a current body-shop processing step of the job, a job-card that represents the job and that depicts at least some of the attributes of the job,

wherein the operations further include receiving drag-drop data that represents instances of dragging and dropping on the touch-screen display of individual ones of the job-cards among display-sections, wherein each instance of dragging and dropping of an individual job-card from one display-section to another indicates that body-shop processing of the job represented by the individual job card has transitioned from the body-shop processing step represented by the display-section from which the job-card was dragged to the body-shop processing step represented by the display-section to which the job-card was dragged,

wherein the operations further include determining, based on timing of the dragging and dropping represented by the received drag-drop data, durations of processing of individual jobs in particular body-shop processing steps, and establishing, based on correlations between the determined processing durations and the attributes of the individual jobs, trend-data indicating representative processing durations in particular body-shop processing steps for particular combinations of job attributes, and

wherein the operations further include using the established trend-data as a basis to control body-shop processing of a given job based on a determination that the given job has a given combination of job attributes.

15. The computing system of claim 14, wherein the operations further comprise:

maintaining, in the non-transitory data storage, job-data that indicates respectively for at least each job currently in process the attributes of the job; and

recording, in the job-data, timestamps based on the dragging and dropping,

wherein determining the durations of processing based on timing of the dragging and dropping is based at least on the recorded timestamps.

16. The computing system of claim 14, wherein using the trend-data as a basis to control body-shop processing of the given job based on the determination that the given job has the given combination of job attributes comprises:

determining that the given job has the given combination of job attributes and is in or entering a given body-shop processing step;

determining based on the trend-data that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than a predefined threshold duration; and

responsive to at least the determining that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than the predefined threshold duration, generating an alert signal indicating a bottleneck condition.

17. The computing system of claim 14, wherein using the trend-data as a basis to control body-shop processing of the given job based on the determination that the given job has the given combination of job attributes comprises:

determining that the given job has the given combination of job attributes and is in or entering a given body-shop processing step;

determining based on the trend-data that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than a predefined threshold duration; and

responsive to determining that the representative processing duration in the given body-shop processing step for the given combination of job attributes is longer than the predefined threshold duration, modifying body-shop processing of the given job.

18. The computing system of claim 17, wherein modifying body-shop processing of the given job comprises an operation selected from the group consisting of (i) directing a change in at least one technician working on the job and (ii) directing transfer of body-shop processing of the job from a first body shop to a second body shop.

19. The computing system of claim 14, wherein the operations further include:

using the trend-data as a basis to predict a completion date when body-shop processing of the job will be completed; and

outputting a report of the predicted completion date.

20. The computing system of claim 14, wherein using the trend-data as a basis to control body-shop processing of the given job based on the determination that the given job has the given combination of job attributes comprises:

determining that the given job has the given combination of job attributes;

determining a current duration that the given job has been in a given body-shop processing step;

determining that the current duration is at least threshold longer than the representative processing duration in the given body-shop processing step that the trend-data indicates for the given combination of job attributes; and

responsive to determining that the current duration is at least threshold longer than the representative processing duration in the given body-shop processing step that the trend-data indicates for the given combination of job attributes, modifying body-shop processing of the given job.

21. The computing system of claim 20, wherein modifying body-shop processing of the given job comprises at least one operation selected from the group consisting of (i) directing a change in at least one technician working on the job and (ii) directing transfer of body-shop processing of the job from a first body shop to a second body shop.

22. The computing system of claim 14, wherein the attributes of each job include an expected-revenue value for the job, and wherein using the trend-data as a basis to control body-shop processing of a given job based on a determination that the given job has a given combination of job attributes comprises:

based at least in part on the expected-revenue value of the given job, determining a desired processing duration for the given job; and

using the trend-data as a basis to determine one or more changes to make in body-shop processing of the given job that would help achieve the desired processing duration of the given job.