Heated garments

• US 10,292,438 B2
• Filed: 10/17/2016
• Issued: 05/21/2019
• Est. Priority Date: 10/17/2016
• Status: Active Grant

• Current Assignee: David Fortenbacher
• Original Assignee: David Fortenbacher
• Inventors: Fortenbacher, David
• Primary Examiner(s): Abraham, Ibrahime A
• Assistant Examiner(s): Bae, Gyounghyun
• Application Number:
  US15/295,377
• Publication Number:
  US 20180103694A1
• Time in Patent Office: 946 Days
• Field of Search: None
• CPC Class Codes: A41D 13/0051 Heated garments heated divers' suits B63C11/28
• CPC Class Codes: D10B 2501/00 Wearing apparel
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/036 Heaters specially adapted for garment heating
• CPC Class Codes: H05B 2214/04 Heating means manufactured by using nanotechnology
• CPC Class Codes: H05B 3/145 Carbon only, e.g. carbon black, graphite
• CPC Class Codes: H05B 3/34 flexible, e.g. heating nets or webs

Abstract

Electrically heated, cold weather garments, are provided that include carbon nanotube heating elements. A garment may include a lightweight, stretchable, form-fitting fabric for covering portions of the body of a wearer of the garment; a plurality of flexible, electrical heating element stitched to the fabric by sewing; an electronic controller for controlling current flowing through each of the heating elements in a pulse-width modulated fashion, to thereby independently control the heat generated by each heating element; a plurality of potentiometers for controlling the level of power supplied to each heating wire; and a master power level potentiometer for controlling the power supplied to each of the heating wires in a uniform and simultaneous fashion. A controller may utilize a combination of analog and digital-like signals to control in a pulse-width modulated fashion the current flow through the heating elements. Alternatively, a controller may include a microprocessor which is operable to sense changes in the temperature of the heating wires themselves, and to regulate automatically and independently the power supplied to each of the heating elements.

Claims

1. A heated garment, comprising:

a fabric;

a plurality of heating elements, that include nanoparticles, proximate the fabric, wherein the nanoparticles are selected from at least one of;

BCN nanotubes, ˜

BCN nanotubes, ˜

BC2N nanotubes, boron nitride nanotubes, DNA nanotubes, gallium nitride nanotubes, silicon nanotubes, inorganic nanotubes, tungsten disulphide nanotubes, membrane nanotubes having a tubular membrane connection between cells, titania nanotubes, or tungsten sulfide nanotubes, wherein at least one of the plurality of heating elements is encapsulated within a thermally insulating material on a first surface of the at least one of the plurality of heating elements and an inert material on a second surface and the sides of the at least one of the plurality of heating elements, wherein the inert material is selected from;

glass, silicon, or porcelain, and wherein the thermally insulating material is selected from;

fiberglass, mineral wool, cellulose, polyurethane foam, polystyrene, aerogel, natural fibers, hemp, sheep'"'"'s wool, cotton, straw, polyisocyanurate, or polyurethane; and

an electronic controller connection for connecting a controller for controlling electrical current flowing through the at least one of the plurality of heating elements, wherein the electronic controller connection includes an activation terminal extending through a first side of the inert material and a negative terminal extending through a second side of the inert material.

2. The heated garment of claim 1, defining a shirt portion that includes a left arm portion having a first heating element associated therewith, the first heating element being arranged on the left arm portion to distribute heat generated by the first heating element throughout the left arm portion;

and

a right arm portion having a second heating element associated therewith, the second heating element being arranged to distribute heat generated by the second element throughout the right arm portion, wherein the first and second heating elements are connected in series.

3. The heated garment of claim 2, wherein the shirt portion comprises a front torso portion having a third heating element and a rear torso portions having a fourth heating element associated therewith, wherein the third and fourth heating elements are connected in series.

4. The heated garment of claim 1, further comprising:

a shunt resistor electrically connected in series with at least one of the plurality of heating elements, wherein the shunt resistor is configured to provide a signal to a current limiting circuit.

5. The heated garment of claim 4, wherein the fabric is divided into and defines a plurality of independent heating zones;

wherein each of the plurality of heating elements is associated with a single such heating zone to thereby heat independently a particular heating zone of the heated garment, wherein the current limiting circuit is configured to limit an individual current to each of the plurality of heating elements, and wherein the current limiting circuit is further configured to limit a total current to all of the plurality of heating elements combined.

6. The heated garment of claim 1, further comprising:

a second power level selection which includes a manually operable power level selection device to control the controller to increase or decrease current flow through each of the plurality of heating elements.

7. A heated garment as in claim 1, further comprising:

at least an upper body garment portion having at least first and second independent heating zones; and

at least two independent heating elements respectively associated with each such independent heating zone of a respective garment portion, each heating element being operable to generate heat in response to a current flowing therethrough.

8. The heated garment of claim 7, further comprising:

a plurality of power level selection devices, each such power level selection device being independently associated with one such independent heating element, and operable to control current flowing.

9. A heated garment, comprising:

a fabric;

a conductor including at least one of a plurality of heating elements that includes nanoparticles for generating heat in response to a current flow therethrough, and for distributing heat throughout the fabric, wherein the nanoparticles are selected from at least one of;

BCN nanotubes, ˜

BCN nanotubes, ˜

BC2N nanotubes, boron nitride nanotubes, DNA nanotubes, gallium nitride nanotubes, silicon nanotubes, inorganic nanotubes, tungsten disulphide nanotubes, membrane nanotubes having a tubular membrane connection between cells, titania nanotubes, or tungsten sulfide nanotubes, wherein the at least one of the plurality of heating elements is encapsulated within a thermally insulating material on a first surface of the at least one of the plurality of heating elements and an inert material on a second surface and the sides of the at least one of the plurality of heating elements, wherein the inert material is selected from;

glass, silicon, or porcelain, and wherein the thermally insulating material is selected from;

fiberglass, mineral wool, cellulose, polyurethane foam, polystyrene, aerogel, natural fibers, hemp, sheep'"'"'s wool, cotton, straw, polyisocyanurate, or polyurethane;

a controller for controlling in pulse width modulated fashion the current flow through the carbon nanotubes, the controller further being secured to a portion of the garment;

power level selection for providing manual control over the controller;

a flexible wiring harness having first and second ends; and

an electrical connector securely mounted to a portion of the fabric for removably connecting the second end of the wiring harness with an activation terminal extending through a first side of the inert material and the first end of the wiring harness with a negative terminal extending through a second side of the inert material.

10. The heated garment of claim 9, wherein the fabric includes at least one of;

polyethylene terephthalate fibers, or spandex fibers.

11. The heated garment of claim 9, wherein the controller comprises:

an analog control signal operable to control current flowing through the conductor in accordance with a first power level adjustment; and

a digital control signal for further control of the current flowing through the conductor.

12. The heated garment of claim 9, wherein the fabric defines a plurality of independent heating zones of the heated garment, wherein the conductor comprises a plurality of electrical conductors, each such conductor being independently associated with a particular such heating zone of the heated garment, and wherein the power level selection comprises a plurality of first power level selection devices and a second power level selection device, each such first power level selection device being independently associated with a particular such electrical conductor and operable to provide manual control of the current flow through its associated electrical conductor.

13. The heated garment of claim 9, further comprising:

a shunt resistor electrically connected in series with the at least one heating element, wherein the shunt resistor is configured to provide a signal to a current limiting circuit.

14. The heated garment of claim 9, wherein the fabric comprises:

an independent shirt portion having an independent torso portion and independent sleeve portions, the torso portion being independently associated with at least one such electrical conductor, and the sleeve portions being independently associated with at least one such electrical conductor.

15. The heated garment of claim 9, wherein the conductor comprises a plurality of independent electrical conductors, and wherein the electrical connector comprises a plurality of electrical connectors, each such connector being independently associated with a particular such conductor and operable to interrupt current flowing through its associated conductor when such current exceeds a predetermined level.

16. The heated garment of claim 15, wherein each electrical connector further comprises a removable fuse for interrupting current flowing through its associated conductor when such current exceeds a predetermined level.

17. An electrically heated wearable garment, comprising:

a fabric;

at least one of a plurality of heating elements including nanoparticles, wherein the nanoparticles are selected from at least one of;

BCN nanotubes, ˜

BCN nanotubes, ˜

BC2N nanotubes, boron nitride nanotubes, DNA nanotubes, gallium nitride nanotubes, silicon nanotubes, inorganic nanotubes, tungsten disulphide nanotubes, membrane nanotubes having a tubular membrane connection between cells, titania nanotubes, or tungsten sulfide nanotubes, wherein the at least one of the plurality of heating elements is encapsulated within a thermally insulating material on a first surface of the at least one of the plurality of heating elements and an inert material on a second surface and the sides of the at least one of the plurality of heating elements, wherein the inert material is selected from;

glass, silicon, or porcelain, and wherein the thermally insulating material is selected from;

fiberglass, mineral wool, cellulose, polyurethane foam, polystyrene, aerogel, natural fibers, hemp, sheep'"'"'s wool, cotton, straw, polyisocyanurate, or polyurethane; and

a controller connection for connecting a controller for controlling electric current flowing through the at least one heating element, wherein the controller connection includes an activation terminal extending through a first side of the inert material and a negative terminal extending through a second side of the inert material.

18. The electrically heated wearable garment of claim 17, wherein the fabric includes at least one of;

polyethylene terephthalate fibers, or spandex fibers.

19. The electrically heated wearable garment of claim 17, further comprising:

a shunt resistor electrically connected in series with the at least one heating element, wherein the shunt resistor is configured to provide a signal to a current limiting circuit.

20. The electrically heated wearable garment of claim 17, further comprising a removable connector assembly having at least one wing portion, the connector assembly being operable to connect a conductor with the controller and a wing portion being operable to help facilitate attachment of the fabric.