Depth-adjust mechanism for lancing device

• US 10,292,634 B2
• Filed: 09/25/2013
• Issued: 05/21/2019
• Est. Priority Date: 09/27/2012
• Status: Active Grant

• Current Assignee: Facet Technologies LLC
• Original Assignee: Facet Technologies LLC
• Inventors: Kan, Gil
• Primary Examiner(s): Erezo, Darwin P
• Assistant Examiner(s): Colello, Erin L
• Application Number:
  US14/036,154
• Publication Number:
  US 20140088633A1
• Time in Patent Office: 2,064 Days
• CPC Class Codes: A61B 5/150022 for capillary blood or interstitial fluid
• CPC Class Codes: A61B 5/150152 by an adequate mechanical impact on the puncturing location
• CPC Class Codes: A61B 5/150167 Adjustable piercing speed of skin piercing element, e.g. blade, needle, lancet or canula, for example with varying spring force or pneumatic drive
• CPC Class Codes: A61B 5/15019 Depth adjustment mechanism using movable stops located inside the piercing device housing and limiting the travel of the drive mechanism mechanisms using distal end caps A61B5/150183, mechanisms at the piercing element carrier proximal end A61B5/150198
• CPC Class Codes: A61B 5/150412 Pointed piercing elements, e.g. needles, lancets for piercing the skin blade-like piercing elements A61B5/150442
• CPC Class Codes: A61B 5/150503 Single-ended needles hollow piercing element tip design A61B5/150396, needle sets for catheters A61M25/06, needles for bringing media into the body A61M5/32
• CPC Class Codes: A61B 5/15111 Semi-automatically triggered, e.g. at the end of the cocking procedure, for instance by biasing the main drive spring or when reaching sufficient contact pressure, the piercing device is automatically triggered without any deliberate action by the user
• CPC Class Codes: A61B 5/15117 comprising biased elements, resilient elements or a spring, e.g. a helical spring, leaf spring, or elastic strap
• CPC Class Codes: A61B 5/15126 Means for controlling the lancing movement, e.g. 2D- or 3D-shaped elements, tooth-shaped elements or sliding guides
• CPC Class Codes: A61B 5/1513 comprising linear sliding guides comprising tooth-shaped elements A61B5/15132
• CPC Class Codes: A61B 5/1519 comprising driving means, e.g. a spring, for propelling the piercing unit
• CPC Class Codes: A61B 5/15194 fully automatically retracted, i.e. the retraction does not require a deliberate action by the user, e.g. by terminating the contact with the patient's skin

Abstract

A lancing device with a depth-adjustment mechanism including an adjustably-positioned stop surface, a movable control member operably coupled thereto, and a resiliently deflectable leg that engages the stop surface and a lancet carrier to provide a soft stop for the lancet carrier. The lancet carrier deflects the leg in a forward phase of the lancing stroke, and then the leg contacts the stop surface to stop the forward motion of the lancet carrier at an extended lancing position. The stop surface can be adjustably positioned so that different portions thereof are engaged to stop the lancet carrier at deeper or shallower positions. In example embodiments, the depth-adjustment mechanism includes a rotary dial and an extension arm of the leg, with the dial including a rotary wheel and a rotary shaft extending axially therefrom, the wheel forming the movable adjustment member, and the shaft forming the adjustably positioned stop surface.

Claims

1. A lancing device for propelling a lancet through a lancing stroke, the lancing device comprising:

a housing including an axial bore;

a drive mechanism including a lancet carrier and a drive spring, the lancet carrier holding the lancet and translatable axially within the housing bore through the lancing stroke, and the drive spring adapted to propel the lancet carrier through a forward phase of the lancing stroke; and

a depth-adjustment mechanism including an adjustably positioned stop surface, a movable adjustment control member operably coupled thereto, and a resiliently deflectable leg operably interposed between the lancet carrier and the stop surface, wherein the lancet carrier engages and deflects the leg in the forward phase of the lancing stroke, and the deflecting leg then engages the stop surface to stop the leg deflection and thus stop the forward motion of the lancet carrier at an extended position for lancing, and wherein the control member is adjustably positionable to move different portions of the stop surface into an engagement position where they are contacted by the leg to adjust the extended position and thereby adjust a penetration depth of the lancet;

wherein the drive mechanism includes a return spring adapted to contact and be charged by the lancet carrier during the forward phase of the lancing stroke and then discharge and retract the lancet carrier from the extended position, wherein the return spring includes the resiliently deflectable leg; and

wherein the return spring is a torsion spring.

2. The lancing device of claim 1, wherein the resiliently deflectable leg being operably interposed between the lancet carrier and the stop surface produces a non-instant stop of the lancet carrier at the extended position to reduce vibration for a less painful lancing experience.

3. The lancing device of claim 1, wherein the lancet carrier defines a return contact surface that engages the resiliently deflectable leg.

4. The lancing device of claim 1, wherein the return-spring leg includes an extension arm that contacts the stop surface in the lancet-carrier extended position.

5. The lancing device of claim 4, wherein the extension arm is angled with respect to the return-spring leg and extends transversely across an axis defined by the lancing stroke.

6. The lancing device of claim 5, wherein the extension arm angularly deflects relative to the remainder of the leg upon contact with the stop surface.

7. The lancing device of claim 1, wherein the adjustably positioned stop surface is defined by an eccentric stop surface of a rotary shaft rotationally mounted to the housing.

8. The lancing device of claim 7, wherein the rotary shaft is rotationally adjustable to place the different portions of the eccentric stop surface in the engagement position where they are contacted by the leg to adjust the extended position and thereby adjust the penetration depth of the lancet.

9. The lancing device of claim 7, wherein the different portions of the eccentric stop surface have different radial dimensions.

10. The lancing device of claim 7, wherein the movable control member is a rotary wheel from which the rotary shaft axially extends, with the rotary wheel accessible by a user to permit rotational movement thereof to adjust the portion of the eccentric stop surface in the engagement position and thereby adjust the penetration depth of the lancet.

11. The lancing device of claim 10, wherein the rotary wheel includes indicia corresponding to the different portions of the eccentric stop surface.

12. A depth-adjustment mechanism for a lancing device, the lancing device comprising a lancet carrier holding a lancet and translatable axially through a lancing stroke, a drive spring adapted to propel the lancet carrier through a forward phase of the lancing stroke to an extended position for lancing, and a return spring adapted to retract the lancet carrier from the extended position, the depth-adjustment mechanism comprising:

an adjustably positioned stop surface;

a movable adjustment control member operably coupled to the stop surface; and

a resiliently deflectable leg formed by the return spring and including an extension arm attached to the distal end of the deflectable leg, the extension arm extending transversely across an axis defined by the lancing stroke, contacting the stop surface in the lancet-carrier extended position, and operably interposed between the lancet carrier and the stop surface,

wherein the lancet carrier engages and deflects the deflectable leg in the forward phase of the lancing stroke, and the extension arm then engages the stop surface to stop the extension-arm and deflectable leg deflection and thus stop the forward motion of the lancet carrier at the extended position, wherein the extension arm being operably interposed between the lancet carrier and the stop surface produces a non-instant stop of the lancet carrier at the extended position to reduce vibration for a less painful lancing experience, and wherein the control member is adjustably positionable to move different portions of the stop surface into an engagement position where they are contacted by the extension arm to adjust the extended position and thereby adjust a penetration depth of the lancet;

wherein the return spring is a torsion spring.

13. The lancing device of claim 12, wherein the adjustably positioned stop surface is defined by an eccentric stop surface of a rotary shaft rotationally mounted to the housing.

14. The lancing device of claim 13, wherein the rotary shaft is rotationally adjustable to place the different portions of the eccentric stop surface in the engagement position where they are contacted by the leg to adjust the extended position and thereby adjust the penetration depth of the lancet, wherein the different portions of the eccentric stop surface have different radial dimensions.