Structurally supporting insert for spinal fusion cage

• US 10,292,833 B2
• Filed: 11/26/2014
• Issued: 05/21/2019
• Est. Priority Date: 11/27/2013
• Status: Active Grant

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Inventors: Sicotte, Marcel, Shulock, Damien J.
• Primary Examiner(s): Bates, David W
• Application Number:
  US14/554,684
• Publication Number:
  US 20150148906A1
• Time in Patent Office: 1,637 Days
• Field of Search: 623 1711- 1716, 606 99
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/484 Fluid means, i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/30021 differing in brittleness
• CPC Class Codes: A61F 2002/30042 made from both cured and uncured parts
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30733 Inserts placed into an endoprosthetic cavity, e.g. for modifying a material property
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30836 knurled
• CPC Class Codes: A61F 2002/4629 connected to the endoprosthesis or implant via a threaded connection
• CPC Class Codes: A61F 2002/4693 hydraulic
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium

Abstract

An expandable implant includes a structural insert to provide a robust connection between an insertion instrument and the expandable implant. The structural insert can be made from a different material than the remainder of the implant to withstand compressive, tensile, shear, and torsional loads which may be present while inserting the implant into a patient. The structural insert may be formed as part of a bottom member of the implant or may be a separate element inserted into the implant body. The structural insert may provide a threaded connection to an insertion instrument. The expandable implant may include a bone graft port in fluid communication with a bone graft opening extending through the implant body.

Claims

1. An expandable implant comprising:

a body having a first surface for abutting a first vertebral body, and the body having a proximal surface including a bone graft port and including an attachment port for receiving a threaded portion of an insertion instrument;

a top member moveable with respect to the body, the top member having a second surface for abutting a second vertebral body; and

a structural insert positioned within the body and spaced distally from the proximal surface, such that at least a portion of the body is defined between the structural insert and the proximal surface, the structural insert having a predefined threaded connection configured to detachably and rigidly couple to the threaded portion of the insertion instrument when the threaded portion is received within the attachment port, such that, when the structural insert is coupled to the insertion instrument, the orientation of the body of the implant is rigidly fixed with respect to the insertion instrument and a distal end of the insertion instrument does not exit the implant through the first surface or the second surface,

wherein the structural insert is made from a different material than the body.

2. The expandable implant of claim 1, wherein the body is constructed of a polymer and the structural insert is constructed of a metal.

3. The expandable implant of claim 2, wherein the body is PEEK and the structural insert is one of titanium alloy, stainless steel alloy, and cobalt chromium alloy.

4. The expandable implant of claim 1, wherein the expandable implant is configured to expand hydraulically.

5. The expandable implant of claim 1, further comprising a bone graft opening extending through the top member and body, wherein the bone graft port is in fluid communication with the bone graft opening.

6. The expandable implant of claim 1, further comprising a torque resistant port formed in the body configured to couple to a tab on an insertion instrument to prevent the body from rotating relative to the insertion instrument.

7. The expandable implant of claim 1, wherein the attachment port has a smooth surface and is concentric with a threaded opening of the structural insert.

8. The expandable implant of claim 1, wherein the body has an opening into which the structural insert is retained.

15. The expandable implant of claim 1, wherein the structural insert is configured to couple to the threaded portion of the insertion instrument such that the threaded portion extends perpendicular to the proximal surface of the body.

16. The expandable implant of claim 1, wherein the body extends longitudinally along an axis, and wherein the structural insert is configured to couple to the threaded portion of the insertion instrument such that the threaded portion extends parallel to the axis.

9. An expandable implant comprising:

a body having a bone graft port;

a top member having a first surface for abutting a first vertebral body; and

a bottom member having a second surface for abutting a second vertebral body, the bottom member secured to the body, and the bottom member forming a base of a structural insert, the structural insert having a predefined threaded connection configured to detachably and securely couple to a threaded portion of an insertion instrument such that, when the structural insert is coupled to the insertion instrument, the orientation of the body of the implant is rigidly fixed with respect to the insertion instrument and a distal end of the insertion instrument does not exit the implant through the first surface or the second surface,

wherein the structural insert is made from a different material than the body.

10. The expandable implant of claim 9, wherein the body is constructed of a polymer and the structural insert is constructed of a metal.

11. The expandable implant of claim 10, wherein the body is PEEK and the structural insert is one of titanium alloy, stainless steel alloy, and cobalt chromium alloy.

12. The expandable implant of claim 9, wherein the expandable implant is configured to expand hydraulically.

13. The expandable implant of claim 9, further comprising a torque resistant port formed in the body configured to couple to a tab on an insertion instrument to prevent the body from rotating relative to the insertion instrument.

14. The expandable implant of claim 9, further comprising a bone graft opening extending through the top member, body, and bottom member, wherein the bone graft port is in fluid communication with the bone graft opening.

17. The expandable implant of claim 9, wherein the structural insert is configured to couple to the threaded portion of the insertion instrument such that the threaded portion extends perpendicular to a proximal surface of the body.

18. The expandable implant of claim 9, wherein the body extends longitudinally along an axis, and wherein the structural insert is configured to couple to the threaded portion of the insertion instrument such that the threaded portion extends parallel to the axis.

19. The expandable implant of claim 9, wherein the bottom member includes at least one supporting tab extending into the body.