Circular saw dust collection shroud

• US 10,293,421 B2
• Filed: 09/15/2016
• Issued: 05/21/2019
• Est. Priority Date: 09/15/2016
• Status: Active Grant

• Current Assignee: Dustless Depot
• Original Assignee: Dustless Depot
• Inventors: Hansen, Kendall, Bjork, Kyle Alan
• Primary Examiner(s): Lee, Laura M
• Application Number:
  US15/266,478
• Publication Number:
  US 20180071845A1
• Time in Patent Office: 978 Days
• Field of Search: 30375-379, 30516, 30124, 30394, 30122, 125 1301, 125 14, 451456, 451359
• CPC Class Codes: B23D 59/006 for removing or collecting chips
• CPC Class Codes: B27B 9/02 Arrangements for adjusting the cutting depth or the amount of tilting

Abstract

A shroud for circular saws is provided. The shroud attaches to the shoe of a circular saw and includes a blade opening to allow the saw blade to pass through the shroud. Dust is collected from the front and back of the blade and directed to a vacuum through an internal plenum. The shroud may include vertical hoods which extend up from the front and back of the blade opening and cooperate with the circular saw blade guard to capture dust and debris. The bottom of the shroud may include wheels to assist in using the shroud and saw.

Claims

1. A shroud for a circular saw comprising:

an upper plate having an upper surface which is attachable to a lower surface of a circular saw shoe;

a lower plate attached to a bottom of the upper plate, the lower plate having a lower surface which is placed adjacent a surface of a material for cutting the material;

an air flow plenum located between the upper plate and the lower plate;

a blade opening in the shroud, the blade opening extending through the upper plate and the lower plate to allow a circular saw blade to pass through the blade opening and cut a material, wherein the blade opening comprises a left side, a right side, a rear end, a front end, a width between the left side and the right side, and a length between the front end and the rear end which is longer than the width;

a closed left side wall extending along a majority of the left side of the blade opening which blocks air flow into the plenum through the left side of the blade opening and a closed right side wall extending along a majority of the right side of the blade opening which blocks air flow into the plenum through the right side of the blade opening

an exhaust port attached to the shroud, the exhaust port having a bore which is open to the plenum;

a front dust collection opening which is located between the left side of the blade opening and the right side of the blade opening and which creates an air flow passage through the front end of the blade opening between the upper plate and the lower plate, wherein the front dust collection opening is connected to the plenum such that air is drawn from the front end of the blade opening, through the airflow passage in the front end of the blade opening, into the plenum, and out the exhaust port by a vacuum source.

2. The shroud of claim 1, further comprising a rear dust collection opening which is located between the left side of the blade opening and the right side of the blade opening and which creates a rear air flow passage through the rear end of the blade opening between the upper plate and the lower plate, and wherein the rear dust collection opening is connected to the plenum such that air is drawn through the rear dust collection opening, into the plenum, and out the exhaust port.

3. The shroud of claim 2, wherein the front dust collection opening is larger than the rear dust collection opening.

4. The shroud of claim 2, wherein the front dust collection opening is between about 4 times and about 8 times as large as the rear dust collection opening.

5. The shroud of claim 2, wherein the shroud comprises an air flow passage which extends from the rear dust collection opening forwards to the front dust collection opening and which connects the rear dust collection opening and the front dust collection opening into a common plenum.

6. The shroud of claim 2, further comprising a flexible elastomeric wiper disposed at the rear end of the blade opening adjacent the lower surface of the lower plate, wherein the wiper is disposed generally coplanar to the lower plate and wherein the wiper extends across the blade opening between the left side of the blade opening and the right side of the blade opening and extends forwards from the rear end of the blade opening a distance.

7. The shroud of claim 1, further comprising a rear hood which is attached to the shroud at the rear end of the blade opening, the rear hood comprising a lower portion which extends along the rear end of the blade opening, and wherein the rear hood comprises a tongue shaped extension which extends upwardly behind the blade opening from the rear hood lower portion to a position over the rear end of the blade opening and above the shroud to channel air and debris into the dust collection opening.

8. A system comprising the shroud of claim 7, further comprising a saw having a base plate which is attached to the shroud upper plate, a saw blade which extends through the blade opening, and a blade guard which extends around a top of the saw blade, and wherein the rear hood extends upwardly to a back portion of the blade guard.

9. The shroud of claim 1, further comprising a front hood which is attached to the shroud at the front end of the blade opening, wherein the front hood has a lower portion which extends along the front end of the blade opening and wherein the front hood comprises a tongue shaped extension which extends upwardly in front of the blade opening from front hood lower portion to a position over the front end of the blade opening to channel air and debris into the dust collection opening.

10. The shroud of claim 9, wherein the lower portion of the front hood extends along a front portion of the left side of the blade opening, along the front end of the blade opening, and along a front portion of the right side of the blade opening.

11. A system comprising the shroud of claim 9, further comprising a saw having a base plate which is attached to the shroud upper plate, a saw blade which extends through the blade opening, and a blade guard which extends around a top of the saw blade, and wherein the front hood extends upwardly to a front portion of the blade guard.

12. A shroud for a circular saw comprising:

an upper plate having an upper surface which is attachable to a lower surface of a circular saw shoe;

a lower plate attached to a bottom of the upper plate, the lower plate having a lower surface which is placed adjacent a surface of a material for cutting the material;

an air flow plenum located between the upper plate and the lower plate;

a blade opening in the shroud, the blade opening extending through the upper plate and the lower plate to allow a circular saw blade to pass through the blade opening and cut a material, wherein the blade opening comprises a left side, a right side, a rear end, a front end, a width between the left side and the right side, and a length between the front end and the back end which is longer than the width;

an exhaust port attached to the shroud, the exhaust port having a bore which is open to the plenum;

a dust collection opening located in the blade opening, the dust collection opening being connected to the plenum such that air is drawn through the dust collection opening, into the plenum, and out the exhaust port by a vacuum source; and

a front hood attached to the shroud at the front end of the blade opening, wherein the front hood has a lower portion which extends along the front end of the blade opening and wherein the front hood comprises a flexible tongue shaped extension which extends upwardly in front of the blade opening from the front hood lower portion to a position over the front end of the blade opening and above the shroud and adjacent an upper stationary blade guard of a circular saw which is attached to the shroud to funnel air and debris into the dust collection opening.

13. The shroud of claim 12, wherein the lower portion of the front hood extends along a front portion of the left side of the blade opening, along the front end of the blade opening, and along a front portion of the right side of the blade opening.

14. The shroud of claim 12, wherein the dust collection opening is a front dust collection opening which is located at the front end of the blade opening and which forms an airflow passage at the front end of the blade opening between the upper plate and the lower plate.

15. The shroud of claim 14, further comprising a rear dust collection opening which is located at the rear end of the blade opening and which forms an airflow passage at the rear end of the blade opening which is connected to the plenum such that air is drawn through the rear dust collection opening, into the plenum, and out the exhaust port.

16. The shroud of claim 12, further comprising a rear hood which is attached to the shroud at a rear of the blade opening, the rear hood comprising a lower portion which extends along the rear end of the blade opening, and wherein the rear hood comprises a tongue shaped extension which extends upwardly behind the blade opening from the rear hood lower portion to a position above the blade opening and above the shroud.

17. A system comprising the shroud of claim 16, further comprising a saw having a base plate which is attached to the shroud upper plate, a saw blade which extends through the blade opening, and a blade guard which extends around a top of the saw blade, and wherein the rear hood extends upwardly to a rear portion of the blade guard.

18. A system comprising the shroud of claim 12, further comprising a saw having a base plate which is attached to the shroud upper plate, a saw blade which extends through the blade opening, and a blade guard which extends around a top of the saw blade, and wherein the front hood extends upwardly to a front portion of the blade guard.

19. The system of claim 18, wherein a top of the front hood is positioned between the blade guard and the saw blade.

20. The shroud of claim 12, wherein the blade opening is defined by a closed left side wall extending along a majority of the left side of the blade opening which blocks air flow into the plenum through the left side of the blade opening and a closed right side wall extending along a majority of the right side of the blade opening which blocks air flow into the plenum through the right side of the blade opening.