Reconfigurable hybrid energy storage system for electrified vehicles

• US 10,293,702 B2
• Filed: 04/24/2014
• Issued: 05/21/2019
• Est. Priority Date: 06/17/2013
• Status: Active Grant

• Current Assignee: Enedym Inc.
• Original Assignee: Mcmaster University
• Inventors: Tu, Chia-Hao, Emadi, Ali
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Dominique, Emmanuel
• Application Number:
  US14/260,333
• Publication Number:
  US 20140368041A1
• Time in Patent Office: 1,853 Days
• CPC Class Codes: B60L 15/007 Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
• CPC Class Codes: B60L 2200/12 Bikes
• CPC Class Codes: B60L 2210/10 DC to DC converters
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 2210/40 DC to AC converters
• CPC Class Codes: B60L 2220/44 Wheel Hub motors, i.e. integrated in the wheel hub
• CPC Class Codes: B60L 2220/46 Wheel motors, i.e. motor connected to only one wheel
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/14 Acceleration
• CPC Class Codes: B60L 2240/427 Voltage
• CPC Class Codes: B60L 2240/429 Current
• CPC Class Codes: B60L 2240/486 Operating parameters
• CPC Class Codes: B60L 2240/527 Voltage
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2260/28 Four wheel or all wheel drive
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/0092 with use of redundant elements for safety purposes
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/20 using propulsion power generated by humans or animals
• CPC Class Codes: B60L 50/40 : using propulsion power supplied by capacitors
• CPC Class Codes: B60L 50/51 : characterised by AC-motors
• CPC Class Codes: B60L 50/61 : by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: B60L 50/66 : Arrangements of batteries
• CPC Class Codes: B60L 58/12 : responding to state of charge [SoC]
• CPC Class Codes: B60L 58/18 : of two or more battery modules
• CPC Class Codes: B60L 58/19 : Switching between serial connection and parallel connection of battery modules
• CPC Class Codes: B60L 58/20 : having different nominal voltages
• CPC Class Codes: B60L 58/22 : Balancing the charge of battery modules
• CPC Class Codes: B60L 58/40 : for controlling a combination of batteries and fuel cells
• CPC Class Codes: B60L 7/14 : for vehicles propelled by ac motors
• CPC Class Codes: H02J 1/082 : Plural DC voltage, e.g. DC supply voltage with at least two different DC voltage levels
• CPC Class Codes: H02J 7/0024 : Parallel/serial switching of connection of batteries to charge or load circuit
• CPC Class Codes: H02J 7/0048 : Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/342 : The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: H02J 7/345 : using capacitors as storage or buffering devices
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles
• CPC Class Codes: Y02T 10/64 : Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 : Electric energy management in electromobility
• CPC Class Codes: Y02T 10/92 : Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
• CPC Class Codes: Y02T 90/40 : Application of hydrogen technology to transportation, e.g. using fuel cells

Abstract

The embodiments described herein relate to a reconfigurable energy storage system. In one embodiment, the reconfigurable energy storage system comprises a first energy storage system, a second energy storage system and a power converter. The power converter determines a first power level, a second power level and a load coupled to the power converter and manipulates the power transfer between the energy storage systems based on the first power level, the second power level and the load. In another embodiment, the reconfigurable energy storage system also comprises a third energy storage system. In this embodiment, the power converter determines a third power level corresponding to the third energy storage system and manipulates the power transfer between the energy storage systems based also on the third power level. The third power level may correspond to a state of charge of the third energy storage element or amount of power generated by the third energy storage system.

Claims

1. A method for reconfiguring a reconfigurable energy storage system, the method comprising:

determining a first power level corresponding to a state of charge of a first energy storage system for storing electrical energy;

determining a second power level corresponding to a state of charge of a second energy storage system for storing electrical energy;

determining a load coupled to the first energy storage system and the second energy storage system;

providing a power converter coupled to the load, the first energy storage system and the second energy storage system, the power converter comprising at least two bidirectional switches, including a first bidirectional switch and a second bidirectional switch, wherein the first bidirectional switch is coupled to a positive terminal of the first or the second energy storage system, and the second bidirectional switch is coupled to a negative terminal of the same energy storage system, the first bidirectional switch and the second bidirectional switch having a common connection, and neither the first bidirectional switch nor the second bidirectional switch being configured to couple the first energy storage system to the second energy storage system; and

manipulating the power transfer between the first energy storage system and the second energy storage system such that one of the first and the second energy storage systems is configured to transfer power to the other of the first and the second energy storage systems by operating the power converter to configure the first energy storage system to be in one of a series and parallel connection with the second energy storage system based on at least one of the first power level relative to a first threshold, the second power level relative to a second threshold and an electrical requirement of the load, wherein the second energy storage system is different than the first energy storage system.

2. The method of claim 1, wherein if the second power level is less than the second threshold, the first power level is equal to or higher than the first threshold and the load is zero, the method comprises manipulating the first energy storage system to charge the second energy storage system.

3. The method of claim 1, wherein if the first power level is lower than the first threshold, the second power level is equal to or higher than the second threshold and the load is zero, the method comprises manipulating the second energy storage system to charge the first energy storage system.

4. The method of claim 1, wherein if the load requires a high current, the method comprises manipulating the power transfer between the first energy storage system and the second energy storage system by configuring the first energy storage system in parallel with the second energy storage system.

5. The method of claim 1, wherein if the load requires a voltage higher than each of the first energy storage system and the second energy storage system, the method comprises manipulating the power transfer between the first energy storage system and the second energy storage system by configuring the first energy storage system in series with the second energy storage system.

6. The method of claim 1, wherein if the load supplies a voltage higher than each of the first energy storage system and the second energy storage system, the method comprises manipulating the power transfer between the first energy storage system and the second energy storage system by configuring the first energy storage system in series with the second energy storage system.

7. The method of claim 1, wherein if the load supplies a voltage within an allowable voltage range of the each of the first energy storage system and the second energy storage system, the method comprises manipulating the power transfer between the first energy storage system and the second energy storage system by configuring the first energy storage system in parallel with the second energy storage system.

8. The method of claim 1, wherein the reconfigurable energy storage system further comprises a third energy storage system for providing electrical energy, the method further comprising:

determining a third power level corresponding to the third energy storage system; and

manipulating the power transfer between the first energy storage system, the second energy storage system and the third energy storage system based on the third power level.

9. The method of claim 8, wherein the third power level corresponds to a state of charge of the third energy storage system.

10. The method of claim 8, wherein the third energy storage system generates electrical energy and wherein the third power level corresponds to an amount of electrical energy generated by the third energy storage element.

11. The method of claim 8, wherein manipulating the power transfer between the first energy storage system, the second energy storage system and the third energy storage system comprises charging at least one of the first energy storage system and the second energy storage system by the third energy storage system.

12. The method of claim 1, wherein manipulating the power transfer between the first energy storage system and the second energy storage system comprises manipulating the at least one bidirectional switch to connect or disconnect at least one of the first energy storage system and the second energy storage system.

13. A reconfigurable energy storage system comprising:

a first energy storage system for storing electrical energy;

a second energy storage system for storing electrical energy, wherein the second energy storage system is different than the first energy storage system; and

a power converter coupled to the first energy storage system, the second energy storage system, the power converter comprising at least two bidirectional switches, including a first bidirectional switch and a second bidirectional switch,

wherein the first bidirectional switch is coupled to a positive terminal of the first or the second energy storage system, and the second bidirectional switch is coupled to a negative terminal of the same energy storage system, the first bidirectional switch and the second bidirectional switch having a common connection, and neither the first bidirectional switch nor the second bidirectional switch being configured to couple the first energy storage system to the second energy storage system, and

wherein the power converter is configured to determine a first power level corresponding to a state of charge of the first energy storage system, a second power level corresponding to a state of charge of the second energy storage system, and a load coupled to the power converter, and further configured to manipulate power transfer between the first energy storage system and the second energy storage system such that one of the first and the second energy storage systems is configured to transfer power to the other of the first and the second energy storage systems by configuring the first energy storage system to be in one of a series and parallel connection with the second energy storage system based on at least one of the first power level relative to a first threshold, the second power level relative to a second threshold and an electrical requirement of the load.

14. The system of claim 13, wherein the first energy storage system has an energy density that is higher than a corresponding energy density of the second energy storage system.

15. The system of claim 13, wherein the second energy storage system has a power density that is higher than a corresponding power density of the first energy storage system.

16. The system of claim 13, wherein the first energy storage system is a lithium ion battery.

17. The system of claim 13, wherein the second energy storage system is an ultracapacitor.

18. The system of claim 13, further comprising a third energy storage system for providing electrical energy, wherein the power converter is further configured to determine a third power level corresponding to the third energy storage system, and manipulate the power transfer between the first energy storage system, the second energy storage system and the third energy storage system based further on the third power level.

19. The system of claim 18, wherein the third energy storage system provides an energy density higher than the power density.

20. The system of claim 18, wherein the third energy storage system generates electrical energy and wherein the power converter is further configured to determine an amount of electrical energy generated by the third energy storage system as the third power level.