Regenerative electrical power supply for elevators

• US 10,294,070 B2
• Filed: 11/18/2016
• Issued: 05/21/2019
• Est. Priority Date: 11/18/2015
• Status: Active Grant

• Current Assignee: Premco, Inc.
• Original Assignee: Premco, Inc.
• Inventors: Jacobs, Harold L., Kwit, Lewis M., Lynch, Kevin P.
• Primary Examiner(s): Warren, David S
• Application Number:
  US15/355,363
• Publication Number:
  US 20170137259A1
• Time in Patent Office: 914 Days
• Field of Search: 187290
• CPC Class Codes: B66B 1/302 for energy saving
• CPC Class Codes: B66B 1/308 with AC powered elevator drive
• CPC Class Codes: Y02B 50/00 Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies

Abstract

An energy storage system is provided including: an elevator; an elevator motor; a power system coupled to the elevator motor. The power system including at least one capacitor operable to store energy received form the elevator motor and to supply stored energy to the elevator motor; and at least one flywheel operable to store energy received from the elevator motor and to supply stored energy to the elevator motor.

Claims

1. An energy storage system including:

an elevator;

an elevator motor;

a power system coupled to the elevator motor; and

the power system including;

at least one capacitor operable to store energy received from the elevator motor and to supply stored energy to the elevator motor;

at least one flywheel operable to store energy received from the elevator motor and to supply stored energy to the elevator motor, the at least one flywheel electrically coupled to a DC bus, the DC bus operable to receive a voltage generated by the elevator motor; and

a flywheel motor controller that monitors the DC bus voltage and an AC line voltage.

2. The system of claim 1, wherein the at least one capacitor includes a plurality of capacitors that are electrically coupled to the DC bus.

3. The system of claim 1, wherein upon a detection of an increase in DC bus voltage, the elevator motor causes a speed of the flywheel to increase, thereby storing electrical energy as mechanical energy.

4. The system of claim 3, wherein upon detection of the DC bus voltage dropping below a predefined point, the energy stored in the flywheel is caused to drive the elevator motor such that current is generated and put onto the DC bus thereby allowing the power system to use energy stored on the flywheel.

5. The system of claim 1, further including an inverter coupled to the power system such that in the event of an AC line failure the inverter provides an elevator controller with power.

6. The system of claim 5, wherein upon detection of an AC line failure, the system provides that elevator controller remains powered and moves an elevator car to a floor and opens elevator doors.

7. The system of claim 1, wherein the flywheel is operably coupled to a flywheel drive motor supported within a vacuum chamber of a flywheel housing.

8. The system of claim 1, further comprising a brake including a brake power module and a brake resistor coupled to the DC bus.

9. The system of claim 8, wherein the brake power module comprises a chopper Insulated Gate Bipolar Transistor (“

IGBT”

) intelligent power module.

10. A method of operating an elevator including:

providing a power system coupled to an elevator motor operable to move an elevator having an elevator car and elevator doors;

the power system including at least one capacitor and at least one flywheel;

operating the at least one capacitor and the flywheel to store energy received from the elevator motor and to supply stored energy to the elevator motor; and

monitoring voltage on a DC bus, wherein a flywheel motor controller monitors the DC bus voltage and an AC line voltage.

11. The method of claim 10, wherein upon a detection of an increase in DC bus voltage, causing the motor to increase a speed of the flywheel, thereby storing electrical energy as mechanical energy.

12. The method of claim 10, wherein upon detection of the DC bus voltage dropping below a predefined point, causing energy stored in the flywheel to drive the elevator motor such that current is generated and put onto the DC bus thereby allowing the power system to use energy stored on the flywheel.

13. The method of claim 10, wherein upon detection of an AC line failure using an inverter to provide an elevator controller with power.

14. The method of claim 13, wherein upon detection of the AC line failure, the system provides that elevator controller remains powered and moves the elevator car to a floor and opens the elevator doors.