Apparatus, system and method for blasting using magnetic communication signal

• US 10,295,323 B2
• Filed: 03/23/2015
• Issued: 05/21/2019
• Est. Priority Date: 03/27/2014
• Status: Active Grant

• Current Assignee: Orica International Pte Ltd.
• Original Assignee: Orica International Pte Ltd.
• Inventors: Kotsonis, Steven, Wicks, Byron
• Primary Examiner(s): David, Michael D
• Application Number:
  US15/129,145
• Publication Number:
  US 20170074630A1
• Time in Patent Office: 1,520 Days
• Field of Search: 102206, 102215, 102217, 102201, 102209
• CPC Class Codes: F42D 1/05 Electric circuits for blasting

Abstract

An initiator apparatus (IA) for blasting, the IA including: a magnetic receiver configured to receive a through the earth (TTE) magnetic communication signal representing a command from a base station; a blasting controller, in electrical communication with the magnetic receiver, configured to generate response data in response to the command; and an electromagnetic (EM) transmitter system (ETS), in electrical communication with the blasting controller, configured to transmit the response data for the base station using a TTE electromagnetic (EM) signal.

Claims

1. An initiator apparatus (IA) for blasting, the IA including:

a housing configured to allow insertion and burial of the IA in a borehole

a magnetic receiver configured to receive a through the earth (TTE) magnetic communication signal representing a command from a base station;

a blasting controller, in electrical communication with the magnetic receiver, configured to generate response data in response to the command; and

an electromagnetic (EM) transmitter system (ETS), in electrical communication with the blasting controller, configured to transmit the response data for the base station using a TTE electromagnetic (EM) signal from in the borehole through the earth to an electromagnetic receiver system (ERS) that detects the TTE EM signal, wherein the ETS is a radio-frequency (RF) source and the EM signal is an RF signal.

2. The IA of claim 1, wherein the blasting controller is configured to determine the command from the magnetic communication signal.

3. The IA of claim 1, wherein the blasting controller is configured to generate the response data to include any of the following:

acknowledgement data representing acknowledgement of receipt of the command at the IA;

receipt time data representing when the command was received by the IA;

status data representing a current state of a state machine in the IA;

battery data representing one or more measures of remaining electrical power stored in the IA;

error data representing error codes generated by the IA;

condition data representing a condition of the IA;

performance data representing performance measures of the IA;

environment data from monitoring an environment of the IA; and

identifier (ID) data representing an identifier of the IA.

4. The IA of claim 1, wherein the EM signal includes a preselected transmission frequency, selected to be unique for the IA.

5. The IA of claim 1, wherein the EM signal includes a pattern of preselected transmission frequencies selected to be unique for the IA.

6. The IA of claim 5, wherein the pattern includes hopping between different transmission frequencies at respective different times.

7. The IA of claim 1, wherein the ETS includes an antenna in a main body of the IA.

8. The IA of claim 1, wherein the ETS includes an antenna connected by a cable to a main body of the IA.

9. The IA of claim 1, wherein a magnetic field at the location of the IA is modulated using a modulation scheme to represent the magnetic communication signal.

10. The IA of claim 1, wherein the IA includes an EM receiver for receiving a return TTE EM signal.

11. The IA of claim 1, wherein the IA is configured to delay for a selected response delay time before transmitting the response data.

12. The IA of claim 11, wherein the response delay time is received in the command.

13. A wireless electronic blasting system (WEBS) including the IA as claimed in claim 1.

14. The WEBS of claim 13, including a magnetic field generator for generating the TTE magnetic communication signal.

17. The IA of claim 1, wherein the RF signal includes one or more frequencies between 20 kHz and 70 kHz.

18. The method of claim 12, wherein the RF signal includes one or more frequencies between 20 kHz and 70 kHz.

15. A method of blasting including the steps of:

receiving a through the earth (TTE) magnetic communication signal representing a command for an initiator apparatus (IA) buried in a borehole from a base station;

generating, by the IA, response data in response to the command; and

transmitting the response data for the base station using a TTE electromagnetic (EM) signal from in the borehole through the earth to an electromagnetic receiver system (ERS) that detects the TTE EM signal, wherein the EM signal is an RF signal.

16. The method of claim 15, including the step of determining, by the IA, the command from the magnetic communication signal.