System and method for flexible connection of redundant input-output modules or other devices

• US 10,296,482 B2
• Filed: 03/07/2017
• Issued: 05/21/2019
• Est. Priority Date: 03/07/2017
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Deng, Shimei, Peng, Wen, Wan, Fangyin, Zou, Lei
• Primary Examiner(s): Martinez, David E
• Application Number:
  US15/452,433
• Publication Number:
  US 20180260354A1
• Time in Patent Office: 805 Days
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 2219/25099 Detect configuration I-O and select needed program
• CPC Class Codes: G05B 2219/25319 Standard connector between modules
• CPC Class Codes: G06F 13/4068 Electrical coupling
• CPC Class Codes: G06F 13/4221 being an input/output bus, e.g. ISA bus, EISA bus, PCI bus, SCSI bus

Abstract

An apparatus includes a first device connector configured to be coupled to a first device. The apparatus also includes a second device connector configured to be coupled to a second device. The apparatus further includes at least two connection arms forming a hinged connection between the first device connector and the second device connector. In addition, the apparatus includes a flexible connector coupled to the first device connector and the second device connector, at least a portion of the flexible connector extending through the at least two connection arms, the flexible connector comprising a flexible printed circuit board assembly (PCBA) or a flexible flat cable (FFC).

Claims

1. An apparatus comprising:

a first device connector configured to be coupled to a first device;

a second device connector configured to be coupled to a second device;

at least two connection arms forming a hinged connection between the first device connector and the second device connector; and

a flexible connector coupled to the first device connector and the second device connector, at least a portion of the flexible connector extending through the at least two connection arms, the flexible connector comprising a flexible printed circuit board assembly (PCBA) or a flexible flat cable (FFC),

wherein at least one of the device connectors comprises;

a terminal connector configured to connect to one or more field cables coupled to one or more external devices or systems;

a mating connector configured to connect to an interface of the corresponding first or second device; and

a printed circuit board (PCB) configured to provide a communication pathway between the terminal connector and the mating connector, wherein the PCB is configured to provide the communication pathway when both device connectors are coupled to the first and second devices and when one of the device connectors is disconnected from the corresponding first or second device.

2. The apparatus of claim 1, wherein the flexible connector comprises the PCBA and the PCBA comprises:

a first printed circuit board (PCB) encased in the first device connector;

a second PCB encased in the second device connector; and

a flexible PCB connecting the first and second PCBs.

3. The apparatus of claim 1, further comprising:

a first rotary joint configured to rotatably couple a first of the connection arms to the first device connector;

a second rotary joint configured to rotatably couple a second of the connection arms to the second device connector; and

a third rotary joint configured to rotatably couple the first connection arm to the second connection arm.

4. The apparatus of claim 1, wherein the at least two connection arms are configured to allow one of the device connectors to be disconnected and rotated away from one of the first and second devices.

5. The apparatus of claim 4, wherein another of the device connectors that remains connected to another of the first and second devices is configured to allow the other of the first and second devices to continue communicating with an external device or system through the device connector.

6. The apparatus of claim 1, wherein the apparatus is configured to couple redundant input/output (I/O) modules configured for at least one I/O function in an industrial process control and automation system.

7. The apparatus of claim 1, wherein the terminal connector is disposed on a top surface of the at least one device connector.

8. The apparatus of claim 1, wherein the at least two connection arms comprise three or more connection arms.

9. A system comprising:

first and second devices; and

a flexible connection device configured to connect the first and second devices, the flexible connection device comprising;

a first device connector configured to be coupled to the first device;

a second device connector configured to be coupled to the second device;

at least two connection arms forming a hinged connection between the first device connector and the second device connector; and

a flexible connector coupled to the first device connector and the second device connector, where at least a portion of the flexible connector extends through the at least two connection arms, the flexible connector comprising a flexible printed circuit board assembly (PCBA) or a flexible flat cable (FFC),

wherein at least one of the device connectors comprises;

a terminal connector configured to connect to one or more field cables coupled to one or more external devices or systems;

a mating connector configured to connect to an interface of the corresponding first or second device; and

a printed circuit board (PCB) configured to provide a communication pathway between the terminal connector and the mating connector, wherein the PCB is configured to provide the communication pathway when both device connectors are coupled to the first and second devices and when one of the device connectors is disconnected from the corresponding first or second device.

10. The system of claim 9, wherein the flexible connector comprises the PCBA and the PCBA comprises:

a first printed circuit board (PCB) encased in the first device connector;

a second PCB encased in the second device connector; and

a flexible PCB connecting the first and second PCBs.

11. The system of claim 9, wherein the flexible connection device further comprises:

a first rotary joint configured to rotatably couple a first of the connection arms to the first device connector;

a second rotary joint configured to rotatably couple a second of the connection arms to the second device connector; and

a third rotary joint configured to rotatably couple the first connection arm to the second connection arm.

12. The system of claim 9, wherein the at least two connection arms are configured to allow one of the device connectors to be disconnected and rotated away from one of the first and second devices.

13. The system of claim 12, wherein another of the device connectors that remains connected to another of the first and second devices is configured to allow the other of the first and second devices to continue communicating with an external device or system through the device connector.

14. The system of claim 9, wherein the first and second devices comprise redundant input/output (I/O) modules configured for at least one I/O function in an industrial process control and automation system.

15. The system of claim 9, wherein the terminal connector is disposed on a top surface of the at least one device connector.

16. The system of claim 9, wherein the at least two connection arms comprise three or more connection arms.

17. A method comprising:

communicating, by a first device with a second device, via a flexible connection device, the flexible connection device connecting the first and second devices, the flexible connection device comprising (i) a first device connector coupled to the first device, (ii) a second device connector coupled to the second device, (iii) at least two connection arms forming a hinged connection between the first device connector and the second device connector, and (iv) a flexible connector coupled to the first device connector and the second device connector, at least a portion of the flexible connector extending through the at least two connection arms, the flexible connector comprising a flexible printed circuit board assembly (PCBA) or a flexible flat cable (FFC); and

communicating, by the first device with at least one external device or system, via the flexible connection device while the flexible connection device is separated from the second device;

wherein the first device connector comprises (i) a terminal connector connected to one or more field cables coupled to the at least one external device or system, (ii) a mating connector connected to an interface of the first device, and (iii) a printed circuit board (PCB) that provides a communication pathway between the terminal connector and the mating connector, wherein the PCB provides the communication pathway when the flexible connection device is connected to the first and second devices and when the flexible connection device is separated from the second device.

18. The method of claim 17, wherein communicating, by the first device with the second device, comprises communicating over a path comprising the first device connector, the flexible connector, and the second device connector.

19. The method of claim 17, wherein:

the first and second devices are redundant input/output (I/O) modules configured to perform at least one I/O function in an industrial process control and automation system; and

the first I/O module communicates with the at least one external device or system in the industrial process control and automation system while the flexible connection device is separated from the second I/O module.

20. The method of claim 17, further comprising:

replacing the second device with a third device;

connecting the flexible connection device to the third device; and

communicating, by the first device with the third device, via the flexible connection device.