Motor-driven fastening assembly

• US 10,299,817 B2
• Filed: 04/07/2016
• Issued: 05/28/2019
• Est. Priority Date: 01/31/2006
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Shelton, IV, Frederick E., Balek, Stephen J., Timperman, Eugene L.
• Primary Examiner(s): Chukwurah, Nathaniel C
• Application Number:
  US15/093,028
• Publication Number:
  US 20160220249A1
• Time in Patent Office: 1,146 Days
• Field of Search: 227 19, 2271751, 2271791, 2271801, 606143, 606139, 606142
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 17/32 Surgical cutting instruments A61B18/042 takes precedence; suture cutters A61B17/0467; instruments for ligaturing or cutting A61B17/128; instruments for rupturing the amniotic membrane A61B17/4208; specially adapted knives for eye surgery A61F9/0133
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 34/76 Manipulators having means for providing feel, e.g. force or tactile feedback

Abstract

In various embodiments, a fastening assembly comprising a first jaw, a second jaw, a closure member, a rotatable drive shaft, a firing member, an electric motor, a sensing device, and a control system is disclosed. The second jaw is movable between an open position and a closed position relative to the first jaw. The closure member is movable between a first position and a second position. The second jaw is in the closed position when the closure member is in the second position. The electric motor is operable to rotate the rotatable drive shaft and advance the firing member through a firing stroke. The sensing device is configured to sense when the closure member is in the second position. The control system is configured to prevent advancement of the firing member through the firing stroke until after the second jaw is in the closed position.

Claims

1. A fastening assembly, comprising:

a first jaw;

a second jaw movable between an open position and a closed position relative to the first jaw;

a closure member movable between a first position and a second position, wherein the second jaw is in the open position when the closure member is in the first position and the second jaw is in the closed position when the closure member is in the second position;

a rotatable drive shaft operably isolated from the closure member;

a firing member coupled to the rotatable drive shaft;

an electric motor coupled to the rotatable drive shaft, wherein the electric motor is operable to rotate the rotatable drive shaft and advance the firing member through a firing stroke;

a sensing device configured to sense when the closure member is in the second position; and

a control system in communication with the sensing device, wherein the control system is configured to prevent advancement of the firing member through the firing stroke until after the second jaw is in the closed position.

2. The fastening assembly of claim 1, wherein the second jaw is pivotably connected to the first jaw.

3. The fastening assembly of claim 1, further comprising a fastener cartridge comprising a plurality of fasteners removably stored therein.

4. The fastening assembly of claim 3, wherein the first jaw comprises a channel configured to receive the fastener cartridge, and wherein the rotatable drive shaft extends through the channel.

5. The fastening assembly of claim 1, wherein:

rotation of the rotatable drive shaft in a first direction advances the firing member; and

rotation of the rotatable drive shaft in a second direction retracts the firing member.

6. The fastening assembly of claim 1, wherein:

rotation of the electric motor in a first direction advances the firing member; and

rotation of the electric motor in a second direction retracts the firing member.

7. The fastening assembly of claim 1, wherein the sensing device is configured to generate an output signal when the closure member is in the second position.

8. The fastening assembly of claim 1, wherein the control system comprises a microcontroller and is configured to control the electric motor.

9. The fastening assembly of claim 1, wherein the rotatable drive shaft comprises a drive screw, and wherein the firing member is threadably engaged with the drive screw.

10. A fastening assembly, comprising:

an end effector, comprising;

an elongate channel;

an anvil pivotably connected to the elongate channel, wherein the anvil is movable between an open position and a closed position relative to the elongate channel; and

a cutting member movable between an unfired position and a fully-fired position;

a closure member configured to move the anvil to the closed position;

a drive system comprising a rotatable drive screw, wherein the rotatable drive screw is operably isolated from the closure member;

an electric motor coupled to the rotatable drive screw;

a sensor positioned within the elongate channel and configured to sense the closed position of the anvil; and

a control system in communication with the sensor, wherein the control system is configured to;

rotate the electric motor to move the anvil from the open position toward the closed position;

stop rotation of the electric motor when the anvil reaches the closed position; and

restart the rotation of the electric motor to move the cutting member from the unfired position toward the fully-fired position when commanded to do so.

11. The fastening assembly of claim 10, further comprising a replaceable fastener cartridge, wherein the elongate channel is configured to support the replaceable fastener cartridge.

12. The fastening assembly of claim 10, wherein the closure member is movable between a first position and a second position.

13. The fastening assembly of claim 12, wherein the first position of the closure member corresponds to the open position of the anvil and the second position of the closure member corresponds to the closed position of the anvil.

14. The fastening assembly of claim 12, wherein the sensor is configured to generate an output signal when the closure member is in the second position.

15. The fastening assembly of claim 12, wherein the rotatable drive screw is rotatably mounted within the elongate channel.

16. A fastening assembly, comprising:

a first jaw;

a second jaw rotatably connected to the first jaw, wherein the second jaw is movable between an open position and a closed position relative to the first jaw;

a closure member coupled to the second jaw, wherein the closure member is configured to move the second jaw to the closed position;

a rotatable drive shaft operably isolated from the closure member;

a firing member coupled to the rotatable drive shaft, wherein the rotation of the rotatable drive shaft moves the firing member between an unfired position and a fully-fired position;

an electric motor coupled to the rotatable drive shaft;

a sensing device configured to generate an output signal indicative of the second jaw being in the closed position; and

a control system in communication with the sensing device, wherein the control system is configured to;

control movement of the firing member; and

electronically lock the firing member in the unfired position until the second jaw reaches the closed position.

17. The fastening assembly of claim 16, wherein the closure member is movable between a first position and a second position, wherein the first position corresponds to the open position of the second jaw and the second position corresponds to the closed position of the second jaw.

18. The fastening assembly of claim 16, wherein the control system comprises means for controlling rotation of the electric motor.

19. The fastening assembly of claim 16, further comprising a replaceable fastener comprising fasteners removably stored therein.