Arm prosthetic device

• US 10,299,941 B2
• Filed: 07/27/2015
• Issued: 05/28/2019
• Est. Priority Date: 02/06/2007
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Langenfeld, Christopher C., Evans, Christopher O., Smith, III, Stanley B., Muller, Alexander H., Kerwin, John M., Schnellinger, Thomas S., Guay, G. Michael, van der Merwe, Dirk A.
• Primary Examiner(s): Watkins, Marcia L
• Application Number:
  US14/809,624
• Publication Number:
  US 20150328017A1
• Time in Patent Office: 1,401 Days
• CPC Class Codes: A61F 2/54 Artificial arms or hands or parts thereof
• CPC Class Codes: A61F 2/581 Shoulder joints
• CPC Class Codes: A61F 2/582 Elbow joints
• CPC Class Codes: A61F 2/583 Hands; Wrist joints
• CPC Class Codes: A61F 2/585 Wrist joints
• CPC Class Codes: A61F 2/586 Fingers
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/78 Means for protecting prostheses or for attaching them to the body, e.g. bandages, harnesses, straps, or stockings for the limb stump
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/5059 the feeling of position
• CPC Class Codes: A61F 2002/5061 the sense of touch
• CPC Class Codes: A61F 2002/5069 Ball bearings
• CPC Class Codes: A61F 2002/507 Roller bearings
• CPC Class Codes: A61F 2002/5083 modular
• CPC Class Codes: A61F 2002/543 Lower arms or forearms
• CPC Class Codes: A61F 2002/546 Upper arms
• CPC Class Codes: A61F 2002/587 Thumbs
• CPC Class Codes: A61F 2002/6827 Feedback system for providing user sensation, e.g. by force, contact or position
• CPC Class Codes: A61F 2002/6836 Gears specially adapted therefor, e.g. reduction gears
• CPC Class Codes: A61F 2002/6845 : Clutches
• CPC Class Codes: A61F 2002/6854 : for locking or unlocking a joint
• CPC Class Codes: A61F 2002/6863 : magnetic
• CPC Class Codes: A61F 2002/701 : operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2002/704 : computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7625 : for measuring angular position
• CPC Class Codes: A61F 2002/7635 : for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/764 : for measuring acceleration
• CPC Class Codes: A61F 2002/7862 : Harnesses or straps
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable

Abstract

A prosthetic arm apparatus comprising a plurality of interconnected segments that provide the prosthetic arm apparatus with substantially the same movement capability and function as a human arm. The segments are connected to one another and connectable to a harness mount that may be adorned by the user. Each segment of the plurality of segments includes an actuator providing a portion of the movement capability, and each segment may operate independently of each of the other segments of the plurality of segments. One segment of the plurality of segments includes a non-backdriving clutch that transfers power from the actuator to an output interface of the segment when the actuator is actuated to generate movement of the output interface in either of two opposing directions and prevents backward transfer of power from the output interface to the actuator of the segment in both of the two opposing directions.

Claims

1. A prosthetic arm apparatus comprising:

a plurality of interconnected segments arranged adjacent to one another from a first segment to a final segment, each segment of the plurality of interconnected segments having;

an input interface;

an output interface; and

at least one actuator disposed within the segment between the input interface and the output interface, the at least one actuator driving the output interface through a drive system to cause relative movement in at least one degree of freedom between the input interface and the output interface when actuated such that each segment of the plurality of segments operates independently of each of the other segments of the plurality of interconnected segments;

wherein one segment of the plurality of segments includes a non-backdriving clutch disposed in the drive system between the at least one actuator and the output interface, the non-backdriving clutch comprising;

an output hex connected to the output interface of the one segment;

an input cage connected to the at least one actuator;

a clutch race constraining the input cage and the output hex; and

a plurality of roller bearings disposed within the clutch race around a periphery of the output hex at an interface between the output hex and the input cage; and

wherein the non-backdriving clutch transfers power from the at least one actuator to the output interface of the one segment when the actuator is actuated to generate movement of the output interface in either of two opposing directions and prevents backward transfer of power from the output interface to the at least one actuator of the one segment in both of the two opposing directions by an engagement of the output hex against the roller bearings and clutch race.

2. The prosthetic arm apparatus according to claim 1, wherein the first segment of the plurality of segments includes an interface for attaching the prosthetic arm apparatus to a harness mount for securing the prosthetic arm apparatus to a user.

3. The prosthetic arm apparatus according to claim 1, wherein each segment of the plurality of segments may be actuated independent of the other segments.

4. The prosthetic arm apparatus according to claim 1, wherein one segment of the plurality of segments includes a compliance assembly that precludes an impact force from being transmitted to the rest of the plurality of segments.

5. The prosthetic arm apparatus according to claim 1, wherein one segment of the plurality of segments includes a harmonic drive.

6. The prosthetic arm apparatus according to claim 1, wherein one of the segments of the plurality of segments includes a position-measuring device.

7. The prosthetic arm apparatus according to claim 6, wherein the position-measuring device is a potentiometer.

8. The prosthetic arm apparatus according to claim 1, wherein at least one segment of the plurality of segments houses electronic controllers for the plurality of segments.

9. The prosthetic arm apparatus according to claim 1, wherein the final segment of the plurality of segments is a hand assembly having a thumb structure, an index finger structure and a middle, ring, and pinky structure that are driven independently from each other.

10. A prosthetic arm apparatus comprising:

a plurality of interconnected segments arranged adjacent to one another from a first segment to a final segment, each segment of the plurality of interconnected segments having;

an input interface;

an output interface; and

at least one actuator disposed within the segment between the input interface and the output interface, the at least one actuator driving the output interface through a drive system to cause relative movement in at least one degree of freedom between the input interface and the output interface when actuated such that each segment of the plurality of segments operates independently of each of the other segments of the plurality of interconnected segments;

wherein one segment of the plurality of segments includes a non-backdriving clutch disposed in the drive system between the at least one actuator and the output interface, the non-backdriving clutch comprising;

an output hex connected to the output interface of the one segment;

an input cage connected to the at least one actuator;

a clutch race constraining the input cage and the output hex; and

a plurality of roller bearings disposed within the clutch race around a periphery of the output hex at an interface between the output hex and the input cage;

wherein the non-backdriving clutch transfers power from the at least one actuator to the output interface of the one segment when the actuator is actuated to generate movement of the output interface in either of two opposing directions and prevents backward transfer of power from the output interface to the at least one actuator of the one segment in both of the two opposing directions by an engagement of the output hex against the roller bearings and clutch race;

wherein the at least one degree of freedom of movement of each segment of the plurality of segments provides the prosthetic arm apparatus with a movement capability in a degree of freedom that correspond to a degree of freedom of movement of a human arm.

11. The prosthetic arm apparatus according to claim 10, wherein the first segment of the plurality of segments includes an interface for attaching the prosthetic arm apparatus to a harness mount for securing the prosthetic arm apparatus to a user.

12. The prosthetic arm apparatus according to claim 10, wherein each segment of the plurality of segments may be actuated independent of the other segments.

13. The prosthetic arm apparatus according to claim 10, wherein one segment of the plurality of segments includes a compliance assembly that precludes an impact force from being transmitted to the rest of the plurality of segments.

14. The prosthetic arm apparatus according to claim 10, wherein one segment of the plurality of segments includes a harmonic drive.

15. The prosthetic arm apparatus according to claim 10, wherein one of the segments of the plurality of segments includes a position-measuring device.

16. The prosthetic arm apparatus according to claim 15, wherein the position-measuring device is a potentiometer.

17. The prosthetic arm apparatus according to claim 10, wherein at least one segment of the plurality of segments houses electronic controllers for the plurality of segments.

18. The prosthetic arm apparatus according to claim 10, wherein the final segment of the plurality of segments is a hand assembly having a thumb structure, an index finger structure and a middle, ring, and pinky structure that are driven independently from each other.