Tip overlay for continuous flow spotting apparatus

• US 10,300,479 B2
• Filed: 06/08/2017
• Issued: 05/28/2019
• Est. Priority Date: 06/19/2008
• Status: Active Grant

• Current Assignee: Carterra, Inc.
• Original Assignee: Carterra, Inc.
• Inventors: Gale, Bruce Kent, Miles, Adam, Eckman, Joshua Wayne, Natarajan, Sriram, Smith, Jim, Eddings, Mark
• Primary Examiner(s): Gordon, Brian R
• Application Number:
  US15/617,182
• Publication Number:
  US 20180001317A1
• Time in Patent Office: 719 Days
• CPC Class Codes: B01J 2219/00385 Printing
• CPC Class Codes: B01J 2219/00527 Sheets
• CPC Class Codes: B01J 2219/00596 Solid-phase processes
• CPC Class Codes: B01L 2300/0819 Microarrays; Biochips
• CPC Class Codes: B01L 2300/0829 Multi-well plates; Microtitration plates
• CPC Class Codes: B01L 2300/0874 Three dimensional network
• CPC Class Codes: B01L 2300/0887 Laminated structure
• CPC Class Codes: B01L 3/0268 using pulse dispensing or spraying, eg. inkjet type, piezo actuated ejection of droplets from capillaries

Abstract

The present disclosure provides apparatuses, systems, and methods involving a spotter apparatus for depositing a substance from a carrier fluid onto a deposition surface in an ordered array. The spotter apparatus includes a loading surface, including a first well and a second well, and a different outlet surface, including a first opening and a second opening, where a first microconduit fluidly couples the first well with the first opening and a second microconduit fluidly couples the second well with the second opening. An overlay is sealed to the outlet surface and penetrated by a deposition channel that is situated to communicate carrier fluid among the first opening, the second opening, and the deposition surface when the overlay is pressed against the deposition surface.

Claims

1. A method of depositing at least one substance from a carrier fluid on a deposition surface, the method comprising:

a) loading a carrier fluid having at least one substance into a first well of a spotter apparatus, wherein the spotter apparatus comprises;

i) a loading surface including the first well and a second well;

ii) an outlet surface, different than the loading surface, including a first opening and a second opening;

iii) a first microconduit fluidly coupling the first well with the first opening;

iv) a second microconduit fluidly coupling the second well with the second opening; and

v) an overlay positioned on the outlet surface, wherein the overlay comprises a deposition channel that fully penetrates through the overlay, wherein the deposition channel is situated to communicate carrier fluid among the first opening, the second opening, and a deposition surface when the overlay is pressed against the deposition surface,

b) pressing the overlay against the deposition surface to form a seal between the overlay and deposition surface, and

c) flowing the carrier fluid in series from the first well, through the first microconduit to the deposition channel, through the second microconduit and into the second well, wherein the deposition channel directs at least one substance from the carrier fluid onto the deposition surface.

2. The method of claim 1, further comprising flowing the carrier fluid from the second well, through the second microconduit to the deposition channel, then through the first microconduit, and into the first well.

3. The method of claim 1, wherein the spotter apparatus further comprises additional wells, microconduits, and deposition channels forming an array of multiple deposition channels, wherein individual deposition channels are connected to their own unique first well, second well, first microconduit, second microconduit, first opening, and second opening, each arranged as set forth in i)-v), and wherein flowing the carrier fluid comprises flowing multiple carrier fluids through the multiple deposition channels, thereby forming an array of multiple deposition spots on the deposition surface.

4. The method of claim 3, wherein the loading step comprises loading at least two different carrier fluids into separate unique first wells.

5. The method of claim 3, wherein the spotter apparatus includes 8, 16, 32, 96, 192, 384, 768, or 1536 deposition channels connected to first and second wells, first and second microconduits, and first and second openings.

6. The method of claim 3, wherein the spotter apparatus includes 4, 7, 8, 14, 16, 28, 48, 84, 88, 96, 192, 360, 368, 384, 768, 1488, 1504, or 1536 deposition channels connected to first and second wells, first and second microconduits, and first and second openings.

7. The method of claim 1, wherein the deposition channel when pressed against the deposition surface encompasses an area of the deposition surface having a geometric shape selected from the group consisting of triangular, rectangular, circular, hexagonal, octagonal, circular, and elliptical.

8. The method of claim 1, further comprising, after flowing the carrier fluid, flowing a second carrier fluid having a second substance through the deposition channel over the deposition surface without breaking the seal between the overlay and the deposition surface.

9. The method of claim 1, wherein the loading surface and the outlet surface are formed of a material selected from the group consisting of silicon, silica, polydimethylsiloxane (PDMS), gallium arsenide, glass, ceramics, quartz, neoprene, polytetrafluoroethlene polymers, perfluoroalkoxy polymers, fluorinated ethylene propylene polymers, tetrafluoroethylene copolymers, polyethylene elastomers, polybutadiene/SBR, nitriles, and combinations thereof.

10. The method of claim 1, wherein the loading surface and the outlet surface are formed of polydimethylsiloxane or thermoplastic elastomer.

11. The method of claim 1, wherein the overlay is formed of a material selected from the group consisting of silicon, silica, polydimethylsiloxane (PDMS), gallium arsenide, glass, ceramics, quartz, neoprene, polytetrafluoroethlene polymers, perfluoroalkoxy polymers, fluorinated ethylene propylene polymers, tetrafluoroethylene copolymers, polyethylene elastomers, polybutadiene/SBR, nitriles, and combinations thereof.

12. The method of claim 1, wherein the overlay is formed of polydimethylsiloxane or thermoplastic elastomer.

13. The method of claim 1, wherein when the overlay is pressed against the deposition surface, the deposition channel, the outlet surface, and the deposition surface define a chamber having a volume of from about 0.1 nL to 500 nL.

14. The method of claim 1, wherein the deposition surface is integrated with the overlay.

15. The method of claim 1, wherein the outlet surface is integrated with the overlay.

16. The method of claim 1, wherein the overlay is not integrated with the deposition surface or the outlet surface.

17. The method of claim 1, wherein the deposition surface is also a sensing surface that is configured to sense the at least one substance or an interaction of multiple substances.

18. The method of claim 1, wherein the loading surface, the outlet surface, the first microconduit, and the second microconduit are formed in multiple layers that are substantially parallel to the loading surface.

19. The method of claim 18, wherein the overlay is orthogonal to the multiple layers.

20. The method of claim 3, wherein the array of multiple deposition spots is a 2-D array.