Hydraulic dampener for use on mine shovels

• US 10,301,792 B2
• Filed: 04/30/2015
• Issued: 05/28/2019
• Est. Priority Date: 04/30/2015
• Status: Active Grant

• Current Assignee: Micromatic, LLC
• Original Assignee: Micromatic, LLC
• Inventors: Kettleborough, Andrew
• Primary Examiner(s): Siconolfi, Robert A.
• Assistant Examiner(s): Aung, San M
• Application Number:
  US14/701,108
• Publication Number:
  US 20160319847A1
• Time in Patent Office: 1,489 Days
• Field of Search: 188290, 188306, 91 5, 91471, 92121, 414726
• CPC Class Codes: E02F 3/4075 Dump doors; Control thereof
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: F16F 9/145 involving only rotary movement of the effective parts wing closers or openers with fluid brakes of the rotary type E05F3/14

Abstract

A dampener includes an external reservoir which stores hydraulic fluid due to fluid expansion caused by heat generated by fluid flow through valves that cause a drop in fluid pressure. The primary manifold controls hydraulic fluid flow within the dampener. A diverter valve communicates with the passageways between the dampener and the external reservoir. Hydraulic flow is bi-directional between the primary manifold and the accumulator. Hydraulic fluid flow is restricted when flowing from the primary manifold to the accumulator but is unrestricted when flowing from the accumulator back to the primary manifold and dampener.

Claims

1. A dampener, comprising:

a housing;

an accumulator reservoir, said accumulator reservoir holds hydraulic fluid;

a rotating shaft;

a vane integral with said rotating shaft and rotating therewith;

said housing includes a first central cavity and a second central cavity separated by said vane;

said housing includes a first body port and a second body port;

a primary manifold;

hydraulic fluid in said first central cavity of said housing, said second central cavity of said housing, said primary manifold, said first body port, said second body port, and said accumulator reservoir;

said primary manifold controls fluid flow within said dampener;

said primary manifold includes a first passageway and a second passageway;

said first body port in communication with said first passageway of said primary manifold and said first central cavity of said housing;

said second body port in communication with said second passageway of said primary manifold and said second central cavity of said housing;

said primary manifold includes a diverter valve in communication with said second passageway of said primary manifold and said accumulator reservoir;

hydraulic fluid flows bidirectionally between said second passageway of said primary manifold and said accumulator reservoir depending on the pressure in said second passageway in relation to the pressure in said accumulator reservoir;

said diverter valve restricts hydraulic fluid flow to said accumulator reservoir from said second passageway when said pressure in said second passageway increases;

said diverter valve includes an unimpeded passageway therethrough for reverse flow from said accumulator reservoir to said second passageway;

said accumulator reservoir includes a piston within a cylinder, said cylinder being closed on a first end and said cylinder being open and in communication with said dampener on a second end;

said piston includes a first side and a second side; and

,

said accumulator reservoir includes gas on said first side of said piston within said closed first end of said cylinder, and, said accumulator reservoir includes hydraulic fluid on said second side of said piston within said cylinder.

2. A dampener as claimed in claim 1, wherein:

said primary manifold is under varying pressure, hydraulic fluid flows into and out of said second passageway of said primary manifold from and to said accumulator reservoir in response to said varying pressure.

3. A dampener as claimed in claim 1, further comprising:

said integral vane includes a first pressure relief valve oriented to actuate when said integral vane is moving in a first direction.

4. A dampener as claimed in claim 1, further comprising:

said integral vane includes a second pressure relief valve oriented to actuate when said integral vane is moving in a second direction.

5. A dampener, comprising:

an accumulator reservoir, said accumulator reservoir stores hydraulic fluid;

a primary manifold, said primary manifold controls hydraulic fluid flow within said dampener;

a conduit interconnecting said primary manifold and said accumulator reservoir;

said primary manifold includes a diverter valve in fluidic communication with said hydraulic fluid in said primary manifold, said conduit interconnecting said primary manifold and said accumulator reservoir, and, said hydraulic fluid within said accumulator reservoir;

hydraulic fluid flows bidirectionally between said primary manifold and said accumulator reservoir;

said accumulator reservoir includes a piston within a cylinder, said cylinder being closed on a first end and said cylinder being open and in communication with said dampener on a second end;

said piston includes a first side and a second side; and

,

said accumulator reservoir includes gas on said first side of said piston within said closed first end of said cylinder, and, said accumulator reservoir includes hydraulic fluid on said second side of said piston within said cylinder.

6. A dampener as claimed in claim 5, further comprising:

a diverter valve, said diverter valve restricts hydraulic fluid flow to said accumulator reservoir from said second passageway when said pressure in said second passageway increases;

said diverter includes an unimpeded passageway therethrough for reverse flow from said accumulator reservoir to said second passageway.

7. A dampener as claimed in claim 5, wherein:

said primary manifold is under varying pressure, hydraulic fluid flows into and out of said second passageway of said primary manifold from and to said accumulator reservoir in response to said varying pressure.

8. A dampener as claimed in claim 5, further comprising:

a charging fitting resides in said closed first end of said cylinder of said accumulator reservoir, said charging fitting admits gas into said closed first end of said cylinder of said accumulator reservoir.

9. A dampener, comprising:

an accumulator reservoir, said accumulator reservoir stores hydraulic fluid;

a primary manifold, said primary manifold controls hydraulic fluid flow within said dampener;

a conduit interconnecting said primary manifold and said accumulator reservoir;

said primary manifold includes a diverter valve in fluidic communication with said hydraulic fluid in said primary manifold, said conduit interconnecting said primary manifold and said accumulator reservoir, and, said hydraulic fluid within said accumulator reservoir;

hydraulic fluid flows bidirectionally between said primary manifold and said accumulator reservoir; and

,

an accumulator manifold interposed between said primary manifold and said accumulator reservoir, said accumulator manifold in fluidic communication with said primary manifold and said accumulator reservoir.

10. A dampener as claimed in claim 9, further comprising:

said accumulator manifold includes an accumulator manifold pressure relief valve.

11. A dampener as claimed in claim 9, further comprising:

said accumulator manifold includes a manually operated accumulator manifold pressure relief valve.

12. A dampener, comprising:

a housing;

an accumulator reservoir, said accumulator reservoir holds hydraulic fluid;

a rotating shaft;

a vane integral with said rotating shaft and rotating therewith;

said housing includes a first central cavity and a second central cavity separated by said vane;

said housing includes a first body port and a second body port;

a primary manifold;

hydraulic fluid in said first central cavity of said housing, said second central cavity of said housing, said primary manifold, said first body port, said second body port, and said accumulator reservoir;

said primary manifold controls fluid flow within said dampener;

said primary manifold includes a first passageway and a second passageway;

said first body port in communication with said first passageway of said primary manifold and said first central cavity of said housing;

said second body port in communication with said second passageway of said primary manifold and said second central cavity of said housing;

said primary manifold includes a diverter valve in communication with said second passageway of said primary manifold and said accumulator reservoir;

hydraulic fluid flows bidirectionally between said second passageway of said primary manifold and said accumulator reservoir depending on the pressure in said second passageway in relation to the pressure in said accumulator reservoir;

a door open pressure relief valve in communication with said second manifold passageway for controlling the rotation of said vane and said shaft integral therewith in a first direction; and

,

a door closed pressure relief valve in communication with said first manifold passageway for controlling the rotation of said vane and said shaft integral therewith in a second direction.

13. A dampener, comprising:

a housing;

an accumulator reservoir, said accumulator reservoir holds hydraulic fluid;

a rotating shaft;

a vane integral with said rotating shaft and rotating therewith;

said housing includes a first central cavity and a second central cavity separated by said vane;

said housing includes a first body port and a second body port;

a primary manifold;

hydraulic fluid in said first central cavity of said housing, said second central cavity of said housing, said primary manifold, said first body port, said second body port, and said accumulator reservoir;

said primary manifold controls fluid flow within said dampener;

said primary manifold includes a first passageway and a second passageway;

said first body port in communication with said first passageway of said primary manifold and said first central cavity of said housing;

said second body port in communication with said second passageway of said primary manifold and said second central cavity of said housing;

said primary manifold includes a diverter valve in communication with said second passageway of said primary manifold and said accumulator reservoir;

hydraulic fluid flows bidirectionally between said second passageway of said primary manifold and said accumulator reservoir depending on the pressure in said second passageway in relation to the pressure in said accumulator reservoir; and

,

a needle valve intermediate said first body port and said second body port for adjustment of the position of said dampener arm.

14. A dampener installation method, comprising the steps of:

charging an accumulator with pressurized gas;

filling the dampener, primary manifold, accumulator manifold and conduits which interconnect the primary manifold and accumulator manifold with hydraulic oil;

adjusting an arm position valve enabling positioning and connection of a dampener arm and an integral vane relative to an excavator bucket connection; and

,

setting an opening pressure relief valve and a closing pressure relief valve.

15. A dampener installation method as claimed in claim 14, further comprising the steps of:

setting said opening pressure relief valve and said closing pressure relief valve as the first step.