Faucet including capacitive sensors for hands free fluid flow control

• US 10,301,801 B2
• Filed: 07/10/2017
• Issued: 05/28/2019
• Est. Priority Date: 12/18/2014
• Status: Active Grant

• Current Assignee: Delta Faucet Company (Masco Corporation)
• Original Assignee: Delta Faucet Company (Masco Corporation)
• Inventors: Sawaski, Joel D.
• Primary Examiner(s): Tietjen, Marina A
• Application Number:
  US15/645,966
• Publication Number:
  US 20170306596A1
• Time in Patent Office: 687 Days
• CPC Class Codes: E03C 1/0404 Constructional or functional features of the spout
• CPC Class Codes: E03C 1/0412 Constructional or functional features of the faucet handle valve actuating members as such F16K31/60
• CPC Class Codes: E03C 1/057 touchless, i.e. using sensors
• CPC Class Codes: E03C 2001/026 with flow restricting devices

Abstract

A faucet comprises a spout, a passageway that conducts water flow through the spout, and an electrically operable valve disposed within the passageway. A first capacitive sensor has a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field, and a second capacitive sensor has a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field. A controller is coupled to the first and second capacitive sensors and the electrically operable valve. The controller is programmed to actuate the electrically operable valve in response to detecting the user'"'"'s hands in the first detection field and not in the second detection field for a predetermined period of time surrounding the detection of the user'"'"'s hands in the first detection field.

Claims

1. A faucet comprising:

a spout;

a passageway that conducts water flow through the spout;

an electrically operable valve disposed within the passageway and having an opened position, in which water is free to flow through the passageway, and a closed position, in which the passageway is blocked;

a first capacitive sensor having a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field;

a second capacitive sensor having a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field;

an overlapping detection field defined by an overlap of the first detection field and the second detection field;

an activation field defined by the first detection field less the overlapping detection field;

an inhibit field defined by the second detection field including the overlapping detection field; and

a controller coupled to the first and second capacitive sensors and the electrically operable valve, the controller being programmed to actuate the electrically operable valve in response to detecting the user'"'"'s hands in the activation field, and the controller being programmed to inhibit operation of the electrically operable valve in response to detecting the user'"'"'s hands in the inhibit field.

2. The faucet of claim 1, wherein the spout includes an upwardly extending portion pivotably mounted to a hub so that the spout swivels about an axis of the upwardly extending portion, the spout further includes a curved portion and an outlet, the first capacitive sensor being coupled to the spout adjacent the outlet and the second capacitive sensor being coupled to the hub to define the first detection field near the outlet of the spout.

3. The faucet of claim 2, wherein the first detection field is beneath the curved portion of spout between the upwardly extending portion of the spout and the outlet.

4. The faucet of claim 1, further comprising a manual valve disposed within the passageway in series with the electrically operable valve, and a manual handle that controls the manual valve.

5. The faucet of claim 4, wherein the first capacitive sensor is coupled to the spout and the second capacitive sensor is coupled to the manual handle.

6. The faucet of claim 1, wherein the second detection field overlaps the first detection field in a manner that reduces the size of the first detection field.

7. A faucet comprising:

a spout;

a passageway that conducts water flow through the spout;

an electrically operable valve disposed within the passageway and having an opened position, in which water is free to flow through the passageway, and a closed position, in which the passageway is blocked;

a first capacitive sensor having a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field;

a second capacitive sensor having a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field;

a controller coupled to the first and second capacitive sensors and the electrically operable valve, the controller being programmed to actuate the electrically operable valve in response to detecting the user'"'"'s hands in the first detection field but not in the second detection field; and

wherein the controller inhibits the electrically operable valve from moving to the opened position when the user'"'"'s hands are detected within the first detection field and the second detection field.

8. The faucet of claim 7, wherein the spout includes an upwardly extending portion mounted to a hub, the spout further includes a curved portion and an outlet, the first capacitive sensor being coupled to the spout adjacent the outlet and the second capacitive sensor being coupled to the hub to define the first detection field near the outlet of the spout.

9. The faucet of claim 8, wherein the first detection field is beneath the curved portion of spout between the upwardly extending portion of the spout and the outlet.

10. The faucet of claim 8, wherein the spout is pivotably mounted to the hub, so that the spout swivels about an axis of the upwardly extending portion.

11. The faucet of claim 7, further comprising a manual valve disposed within the passageway in series with the electrically operable valve, and a manual handle that controls the manual valve.

12. The faucet of claim 11, wherein the first capacitive sensor is coupled to the spout and the second capacitive sensor is coupled to the manual handle.

13. A faucet comprising:

a spout;

a passageway that conducts water flow through the spout;

an electrically operable valve disposed within the passageway and having an opened position, in which water is free to flow through the passageway, and a closed position, in which the passageway is blocked;

a first capacitive sensor having a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field;

a second capacitive sensor having a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field;

a controller coupled to the first and second capacitive sensors and the electrically operable valve, the controller being programmed to actuate the electrically operable valve in response to detecting the user'"'"'s hands in the first detection field but not in the second detection field; and

wherein the controller inhibits the electrically operable valve from moving to the opened position when the user'"'"'s hands are detected within the second detection field within a predetermined time surrounding the detection of the user'"'"'s hands in the first detection field.

14. The faucet of claim 13, wherein the spout includes an upwardly extending portion mounted to a hub, the spout further includes a curved portion and an outlet, the first capacitive sensor being coupled to the spout adjacent the outlet and the second capacitive sensor being coupled to the hub to define the first detection field near the outlet of the spout.

15. The faucet of claim 14, wherein the first detection field is beneath the curved portion of spout between the upwardly extending portion of the spout and the outlet.

16. The faucet of claim 14, wherein the spout is pivotably mounted to the hub, so that the spout swivels about an axis of the upwardly extending portion.

17. The faucet of claim 13, further comprising a manual valve disposed within the passageway in series with the electrically operable valve, and a manual handle that controls the manual valve.

18. The faucet of claim 17, wherein the first capacitive sensor is coupled to the spout and the second capacitive sensor is coupled to the manual handle.

19. A method of actuating a faucet comprising:

monitoring a first capacitive sensor having a first detection field that generates a first output signal upon detection of a user'"'"'s hands in the first detection field;

monitoring a second capacitive sensor having a second detection field that generates a second output signal upon detection of a user'"'"'s hands in the second detection field;

toggling an electrically operable valve within the faucet between an opened position, in which water is free to flow through the faucet, and a closed position, in which the faucet is blocked and water flow through the faucet is inhibited, upon receipt of the first output signal but not the second output signal;

inhibiting the first output signal from the first capacitive signal when the second output signal is generated from the second capacitive sensor; and

returning to the monitoring the first capacitive sensor.

20. The method of claim 19, wherein monitoring the second capacitive sensor is performed when the first output signal from the first capacitive sensor is generated.

21. The method of claim 19, further comprising:

providing a spout including a hub, a curved portion supported by the hub, and an outlet;

coupling the first capacitive sensor to the spout adjacent the outlet; and

coupling the second capacitive sensor to the hub.