Co-axial dual fluids metering system and methods

• US 10,302,058 B2
• Filed: 04/05/2013
• Issued: 05/28/2019
• Est. Priority Date: 04/05/2013
• Status: Active Grant

• Current Assignee: Enginetics LLC
• Original Assignee: Enginetics LLC
• Inventors: Lull, Joseph, Warner, Justin
• Primary Examiner(s): Gorman, Darren W
• Assistant Examiner(s): Dandridge, Christopher R
• Application Number:
  US13/857,689
• Publication Number:
  US 20140299671A1
• Time in Patent Office: 2,244 Days
• Field of Search: 2395851, 239 88, 239398-4345, 239 67, 239 68, 239 71, 239 74, 123533
• CPC Class Codes: F02M 21/0254 Electric actuators, e.g. solenoid or piezoelectric
• CPC Class Codes: F02M 21/026 Lift valves, i.e. stem operated valves
• CPC Class Codes: F02M 21/0278 Port fuel injectors for single or multipoint injection into the air intake system
• CPC Class Codes: F02M 51/0617 having two or more electromagnets
• CPC Class Codes: F02M 51/0682 the body being hollow and its interior communicating with the fuel flow F02M51/0675 takes precedence
• CPC Class Codes: F02M 61/162 Means to impart a whirling motion to fuel upstream or near discharging orifices
• CPC Class Codes: F02M 67/12 having valves
• CPC Class Codes: F02M 69/047 injectors with air chambers, e.g. communicating with atmosphere for aerating the nozzles F02M69/325 takes precedence
• CPC Class Codes: Y02T 10/30 Use of alternative fuels, e.g. biofuels

Abstract

A metering system for a fuel atomizer includes a housing having a fuel inlet and an oxidizer inlet arranged coaxially, and an oxidizer metering device having a plurality of oxidizer channels, an oxidizer flow controller, and a fuel metering device. The oxidizer channels are spaced apart circumferentially in the housing and are arranged angled in at least one of a radially inward direction and a tangential direction to create a swirl of oxidizer flow in a mixing chamber of the fuel atomizer. The oxidizer flow controller is configured to control flow of oxidizer from the oxidizer inlet to the plurality of oxidizer channels. The fuel metering device is configured to control fuel flow from the fuel inlet to the mixing chamber.

Claims

1. A metering system for a fluid atomizer, comprising:

a housing having a first fluid inlet, a second fluid inlet, and an outlet;

a mixing chamber;

a first fluid metering device comprising;

a rear end arranged away from the housing outlet;

a front end arranged toward the housing outlet;

a plurality of first fluid channels spaced apart circumferentially in the housing, the plurality of first fluid channels being angled in at least one of a radially inward direction and a tangential direction to create a swirl of first fluid flow in the mixing chamber;

a first fluid flow controller positioned in the housing and movable axially in a flow channel provided between the first fluid inlet and the plurality of first fluid channels to control flow of first fluid from the first fluid inlet to the plurality of first fluid channels, the first fluid flow controller having a rearward most surface, a forward most surface, and a pass through bore;

a second fluid metering device configured to control second fluid flow from the second fluid inlet to the mixing chamber, the second fluid metering device being arranged radially inward from and coaxially with the first fluid metering device, the second fluid metering device extending through the pass through bore of the first fluid flow controller from a location rearward of the rearward most surface to a location forward of the forward most surface of the first fluid flow controller to deliver the second fluid from a location rearward of the first fluid flow controller to the mixing chamber.

2. The metering system of claim 1, wherein the first fluid flow controller comprises a first solenoid actuated member that moves axially between a closed position sealing the plurality of first fluid channels and an open position providing flow communication between the first fluid inlet and the plurality of first fluid channels.

3. The metering system of claim 1, wherein the first fluid flow controller comprises a plurality of pins that move axially between a closed position sealing the plurality of first fluid channels and an open position providing flow communication between the first fluid inlet and the plurality of first fluid channels.

4. The metering system of claim 2, wherein the second fluid metering device comprises a second solenoid actuated member that moves axially between a closed position and an open position providing flow communication between the second fluid inlet and the mixing chamber, the first and second solenoid actuated members being independently movable relative to the housing.

5. The metering system of claim 1, wherein the first fluid channels are angled radially inward at an angle relative to a longitudinal axis of the metering system.

6. The metering system of claim 1, wherein the oxidizer plurality of first fluid channels are angled tangentially relative to a longitudinal axis of the metering system.

7. The metering system of claim 1, wherein the plurality of first fluid channels comprises at least 10 channels.

8. The metering system of claim 1, wherein the second fluid inlet is positioned rearward of the first fluid inlet.

9. The metering system of claim 1, wherein the second fluid metering member includes an internal fluid channel, and the second fluid metering member delivers second fluid from a location rearward of a rear end of the first fluid metering device to a location forward of a front end of the first fluid metering device.

10. The metering system of claim 1, wherein the second fluid metering member slides longitudinally within the pass through bore of the first fluid flow controller.

11. A method of metering a first fluid and a second fluid for a fluid atomizer, comprising:

providing a housing, a mixing chamber, a nozzle, a first fluid metering device, a second fluid metering device, and a plurality of first fluid channels leading to the mixing chamber, the housing having a first fluid inlet, the first fluid metering device being arranged co-axially with, radially outward from, and coextensive with the second fluid metering device from a front end to a rear end of the first fluid metering device, the second fluid metering device having an internal fluid channel;

moving the first fluid metering device axially within a flow channel provided between the first fluid inlet and the plurality of first fluid channels to control first fluid flow through the plurality of first fluid channels to the mixing chamber to create a flow of first fluid into the mixing chamber;

moving the second fluid metering device independent of movement of the first fluid metering member to control second fluid flow to the mixing chamber to create a mixture of first fluid and second fluid in the mixing chamber, the flow of second fluid being delivered through the internal fluid channel from a location rearward of the first fluid metering member to the mixing chamber; and

delivering the mixture out of the nozzle.

12. The method of claim 11, wherein the first fluid metering device includes a solenoid actuated member, and operating the first fluid metering device includes moving the solenoid actuated member axially relative to the plurality of first fluid channels.

13. The method of claim 11, wherein the first fluid metering device includes a plurality of pins arranged adjacent to the plurality of first fluid channels, and controlling first fluid flow includes moving the plurality of pins relative to the plurality of first fluid channels.

14. The method of claim 11, wherein the second fluid metering device includes a solenoid valve positioned in the housing, and controlling second fluid flow includes operating the solenoid valve.

15. The method of claim 11, wherein the plurality of first fluid channels are arranged circumferentially spaced apart.

16. The method of claim 11, wherein the plurality of first fluid channels are angled in at least one of a radial direction and a tangential direction.

17. A fluid mixing device, comprising:

a housing;

a mixing chamber;

a first fluid inlet;

a first fluid metering device positioned in the housing and configured to deliver a first fluid from the first fluid inlet to the mixing chamber;

a second fluid metering device positioned in the housing and arranged coaxially with the first fluid metering device, the second fluid metering device extending through the first fluid metering device;

a first fluid chamber arranged radially outward from the second fluid metering device;

a plurality of circumferentially spaced apart channels extending from the first fluid chamber to the mixing chamber; and

at least two supply ducts extending through a sidewall of the housing and configured to provide flow of the first fluid to the first fluid chamber, the at least two supply ducts being positioned forward of the second fluid inlet;

wherein the first fluid metering device is movable axially within the first fluid chamber to control flow of the first fluid through the plurality of channels to the mixing chamber.

18. The fluid mixing device of claim 17, wherein the plurality of circumferentially spaced apart channels are angled radially inward.

19. The fluid mixing device of claim 17, wherein the plurality of circumferentially spaced apart channels are arranged at a tangential angle.

20. The fluid mixing device of claim 17, wherein the first fluid metering device includes at least one valve member positioned in the first fluid chamber to control flow of the first fluid into the plurality of circumferentially spaced apart channels.

21. The fluid mixing device of claim 17, wherein the at least two supply ducts include at least four supply ducts arranged at equally spaced apart circumferential locations on the housing.

22. The fluid mixing device of claim 17, wherein the at least two supply ducts are arranged opposite each other on the housing.

23. The fluid mixing device of claim 17, wherein the second fluid metering device extends through the first fluid metering device from a location rearward of a rear end of the first fluid metering device to a location forward of a front end of the first fluid metering device.

24. The fluid mixing device of claim 17, wherein the first fluid metering device is coextensive with the second fluid metering device along an entire length of the first fluid metering device.

25. The fluid mixing device of claim 17, wherein the second fluid metering device includes an internal channel configured to deliver the second fluid from the second fluid inlet at a location rearward of a rear end of the first fluid metering device to the mixing chamber.

26. The metering system of claim 17, wherein the first and second fluid metering devices are movable independent of each other.