LED bulb with back-reflecting optic

• US 10,302,278 B2
• Filed: 04/09/2015
• Issued: 05/28/2019
• Est. Priority Date: 04/09/2015
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Lim, Jin Hong, Trottier, Troy, Wilcox, Kurt, Roberts, John
• Primary Examiner(s): Mai, Anh T
• Assistant Examiner(s): Horikoshi, Steven Y
• Application Number:
  US14/682,707
• Publication Number:
  US 20160298826A1
• Time in Patent Office: 1,510 Days
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/69 Details of refractors forming part of the light source
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21V 7/05 plane
• CPC Class Codes: F21Y 2105/00 Planar light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An LED bulb with a down-reflecting optic is disclosed. Embodiments of the present invention can provide for an omnidirectional intensity distribution in the vertical plane for a vertically oriented solid-state lamp. In example embodiments, an optically transmissive enclosure is installed on the driver base. A plurality of LEDs are mounted on a mounting surface of the driver base, and an optical arrangement is disposed at least partially in an optical path from the plurality of LEDs to a central area of the optically transmissive enclosure to down-reflect at least some light from the plurality of LEDs. The optical arrangement can include a TIR optic with a spline-driving surface to down-reflect the at least some light from the plurality of LEDs, or a substantially flat mirror. Either may include a central aperture, and the optical arrangement may include a diffuser or diffusive areas.

Claims

1. A solid-state bulb comprising

a base;

an optically transmissive enclosure on the base;

a plurality of LEDs on a mounting surface of the base; and

a total-internal-reflection (TIR) optic at least partially in an optical path from the plurality of LEDs to a central area of the optically transmissive enclosure, the optic comprising a curved surface to reflect at least a first portion of the light from the plurality of LEDs toward the base and a through hole that extends through the TIR optic that receives a second portion of the light from the plurality of LEDs whereby the solid-state bulb produces an omnidirectional distribution of light.

2. The solid-state bulb of claim 1 wherein the through hole has a diameter from about 5 mm to about 11 mm.

3. The solid-state bulb of claim 1 wherein the TIR optic further comprises a plurality of support legs resting on the base.

4. The solid-state bulb of claim 3 further comprising a diffusive area in or on at least one of the plurality of support legs and/or a side of the TIR optic.

5. The solid-state bulb of claim 1 wherein the TIR optic further comprises a support ring resting on the base.

6. The solid-state bulb of claim 5 further comprising a diffusive area in or on the support ring and/or a side of the TIR optic.

7. The solid-state bulb of claim 1 wherein the TIR optic further comprises a flat bottom surface.

8. The solid-state bulb of claim 7 wherein the plurality of LEDs are distributed beneath the flat bottom surface, circumscribable by a circle from about 15 mm to about 21 mm in diameter.

9. A method of operating a solid-state bulb to produce an omnidirectional distribution of light, the method comprising:

energizing a plurality of LEDs on a mounting surface of a base to emit light;

using a curved surface of a total internal reflection (TIR) optic to reflect a first portion of the light from the plurality of LEDs toward the base; and

allowing at least some of a second portion of the light from the plurality of LEDs into a central area of a light transmissive enclosure through a central through hole that extends through the TIR optic.

10. The method of claim 9 wherein the first portion of the light from the plurality of LEDs enters the TIR optic through a flat bottom surface.

11. The method of claim 10 wherein the plurality of LEDs are distributed between the flat bottom surface and the mounting surface so as to be circumscribable by a circle from about 15 mm to about 21 mm in diameter.

12. The method of claim 11 further comprising diffusing at least some of the light from the LEDs.

13. The method of claim 12 wherein the diffusing of at least some of the light is accomplished by a diffusive area in or on one of a support leg and a side of the TIR optic.

14. The method of claim 12 wherein the diffusing of at least some of the light is accomplished by a diffusive area in or on a support ring.

15. An LED bulb comprising:

a base;

an optically transmissive enclosure on the base defining a longitudinal axis of the lamp;

a plurality of LEDs on a mounting surface of the base; and

an optical arrangement at least partially in an optical path from the plurality of LEDs to a central area of the optically transmissive enclosure to reflect at least some light from the plurality of LEDs toward the base;

wherein the optical arrangement further comprises;

a substantially flat mirror to reflect at least a first portion of the light from the plurality of LEDs toward the base, the mirror extending substantially perpendicularly to the longitudinal axis of the lamp, the mirror defining a plurality of through holes that extend through the mirror that receive a second portion of the light from the plurality of LEDs.

16. The LED bulb of claim 15 wherein the LED bulb produces an omnidirectional distribution of light.

17. The LED bulb of claim 16 wherein the optical arrangement comprises

a diffusive area adjacent to the mirror.

18. The LED bulb of claim 15 wherein the plurality of through holes have a diameter from about 1 mm to about 5 mm.

19. The LED bulb of claim 15 wherein the mirror is supported on a stanchion.

20. The LED bulb of claim 19 further comprising a diffusive area positioned between the mirror and the plurality of LEDs.

21. A solid-state bulb comprising:

a base;

an optically transmissive enclosure on the base;

a plurality of LEDs positioned to emit light in the enclosure; and

an optic at least partially in an optical path from the plurality of LEDs, the optic comprising a total-internal-reflection (TIR) optic including a reflective surface that is positioned to reflect at least a first portion of the light from the plurality of LEDs toward the base, a plurality of support legs comprising a diffusive area resting on the base and at least one through hole that extends through the optic that receives a second portion of the light from the plurality of LEDs that passes through the optic without being reflected by the reflective surface whereby the solid-state bulb produces an omnidirectional distribution of light.