Cooking appliance and knob assembly

• US 10,302,306 B2
• Filed: 04/14/2017
• Issued: 05/28/2019
• Est. Priority Date: 04/14/2017
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Inventors: Bach, James Carter
• Primary Examiner(s): Savani, Avinash A
• Assistant Examiner(s): Becton, Martha M
• Application Number:
  US15/487,475
• Publication Number:
  US 20180299135A1
• Time in Patent Office: 774 Days
• Field of Search: None
• CPC Class Codes: F24C 3/126 on ranges
• CPC Class Codes: F24C 7/083 on tops, hot plates
• CPC Class Codes: G05G 1/08 Controlling members for hand actuation by rotary movement, e.g. hand wheels
• CPC Class Codes: G05G 1/082 having safety devices, e.g. means for disengaging the control member from the actuated member
• CPC Class Codes: G05G 1/12 Means for securing the members on rotatable spindles or the like
• CPC Class Codes: G05G 25/04 Sealing against entry of dust, weather or the like in selector apparatus for gearings, F16H59/0213

Abstract

A cooking appliance and knob assembly are generally provided herein. The knob assembly may include a control panel, a control knob, an attractor plate, and an analog position sensor. The control knob may be selectively disposed on the control panel at a planar outer surface. The control knob may include a knob body and a first magnetic assembly rotatable about a central axis extending perpendicular to the control panel. The attractor plate may be mounted behind the control panel about the central axis. The attractor plate may include a second magnetic assembly in selective magnetic engagement with the first magnetic assembly. The analog position sensor may be mounted to the attractor plate to detect an angular position of the attractor plate about the central axis.

Claims

1. A knob assembly for an appliance, the knob assembly comprising:

a control panel having a planar outer surface and an opposite inner surface;

a control knob selectively disposed on the control panel at the planar outer surface, the control knob comprising a knob body and a first magnetic assembly rotatable about a central axis extending perpendicular to the control panel;

an attractor plate mounted behind the control panel about the central axis, the attractor plate comprising a second magnetic assembly in selective fixed magnetic engagement to rotate with the first magnetic assembly; and

an analog position sensor mounted in rotational attachment to rotate in tandem with the attractor plate to detect an angular position of the attractor plate about the central axis.

2. The knob assembly of claim 1, wherein the second magnetic assembly comprises a radial magnetic element disposed radially outward from the central axis.

3. The knob assembly of claim 1, wherein the first magnetic assembly comprises a central magnetic element disposed within the knob body, and wherein the second magnetic assembly comprises a central magnetic element disposed along the central axis to selectively engage the central magnetic element of the first magnetic assembly.

4. The knob assembly of claim 1, wherein the first magnetic assembly comprises a plurality of radial magnetic elements disposed at discrete angular positions within the knob body, and wherein the second magnetic assembly comprises a plurality of radial magnetic elements corresponding to the plurality of radial magnetic elements of the first magnetic assembly, and wherein the magnetic elements of the second magnetic assembly are disposed at discrete angular positions about the central axis to selectively engage the corresponding magnetic elements of the first magnetic assembly.

5. The knob assembly of claim 4, wherein a north pole of a radial magnetic element of the second magnetic assembly is directed toward the control panel, wherein a south pole of another radial magnetic element of the second magnetic assembly is directed toward the control panel, and wherein the pole directions of the second magnetic assembly define a mounting orientation for the control knob.

6. The knob assembly of claim 1, wherein the analog position sensor comprises a potentiometer, the potentiometer comprising a rotatable stem fixed to the attractor plate.

7. The knob assembly of claim 1, further comprising a retainer bracket attached to the control panel at the inner surface, wherein the attractor plate is rotatably supported within a compartment defined by the retainer bracket.

8. The knob assembly of claim 1, further comprising a presence sensor mounted behind the control panel to detect the control knob in a mounted position on the control panel.

9. The knob assembly of claim 1, wherein the first magnetic assembly comprises

a plurality of permanent magnets disposed at discrete angular positions within the knob body, wherein the second magnetic assembly comprises a ferromagnetic material to selectively engage the plurality of permanent magnets of the first magnetic assembly, or

a ferromagnetic material, wherein the second magnetic assembly comprises a plurality of permanent magnets disposed at discrete angular positions about the central axis to selectively engage the ferromagnetic material of the first magnetic assembly.

10. The knob assembly of claim 1, wherein the attractor plate is slidably attached to the analog position sensor to selectively slide along the central axis in response to magnetic engagement with the first magnetic assembly.

11. A cooking appliance, comprising:

a cooktop surface;

a heating element attached to the cooktop surface; and

a knob assembly, comprising

a control panel having a planar outer surface and an opposite inner surface,

a control knob selectively disposed on the control panel at the planar outer surface, the control knob comprising a knob body and a first magnetic assembly rotatable about a central axis extending perpendicular to the control panel,

an attractor plate mounted behind the control panel about the central axis, the attractor plate comprising a second magnetic assembly in selective fixed magnetic engagement to rotate with the first magnetic assembly, and

an analog position sensor mounted in rotational attachment to rotate in tandem with the attractor plate to detect an angular position of the attractor plate about the central axis.

12. The cooking appliance of claim 11, wherein the second magnetic assembly comprises a radial magnetic element disposed radially outward from the central axis.

13. The cooking appliance of claim 11, wherein the first magnetic assembly comprises a central magnetic element disposed within the knob body, and wherein the second magnetic assembly comprises a central magnetic element disposed along the central axis to selectively engage the central magnetic element of the first magnetic assembly.

14. The cooking appliance of claim 11, wherein the first magnetic assembly comprises a plurality of radial magnetic elements disposed at discrete angular positions within the knob body, and wherein the second magnetic assembly comprises a plurality of radial magnetic elements corresponding to the plurality of radial magnetic elements of the first magnetic assembly, and wherein the magnetic elements of the second magnetic assembly are disposed at discrete angular positions about the central axis to selectively engage the corresponding radial magnetic elements of the first magnetic assembly.

15. The cooking appliance of claim 14, wherein a north pole of a radial magnetic element of the second magnetic assembly is directed toward the control panel, wherein a south pole of another radial magnetic element of the second magnetic assembly is directed toward the control panel, and wherein the pole directions of the second magnetic assembly define a mounting orientation for the control knob.

16. The cooking appliance of claim 11, wherein the analog position sensor comprises a potentiometer, the potentiometer comprising a rotatable stem fixed to the attractor plate.

17. The cooking appliance of claim 11, further comprising a retainer bracket attached to the control panel at the inner surface, wherein the attractor plate is rotatably supported within a compartment defined by the retainer bracket.

18. The cooking appliance of claim 11, further comprising a presence sensor mounted behind the control panel to detect the control knob in a mounted position on the control panel.

19. The cooking appliance of claim 11, wherein the first magnetic assembly comprises

a plurality of permanent magnets disposed at discrete angular positions within the knob body, wherein the second magnetic assembly comprises a ferromagnetic material to selectively engage the plurality of permanent magnets of the first magnetic assembly, or

a ferromagnetic material, wherein the second magnetic assembly comprises a plurality of permanent magnets disposed at discrete angular positions about the central axis to selectively engage the ferromagnetic material of the first magnetic assembly.

20. The cooking appliance of claim 11, wherein the attractor plate is slidably attached to the analog position sensor to selectively slide along the central axis in response to magnetic engagement with the first magnetic assembly.