Automated method for integrated analysis of back end of the line yield, line resistance/capacitance and process performance
First Claim
1. A system of electrical device manufacturing comprising:
- an optical measuring device for measuring a first plurality of dimensions from a back end of the line (BEOL) structure of an electrical device;
an in line electrical performance measuring apparatus for measuring in line resistance of BEOL structures;
a machine vision image processor for comparing the first plurality of dimensions with a second plurality of dimensions from a process assumption model to determine dimension variations;
a machine learning engine for applying machine learning to the dimension variations and electrical variations in the in line electrical measurements from the process assumption model, wherein the plurality of scenarios for process modifications are responsive to dimension and electrical variations in production BEOL structures;
manufacturing prediction actuator for receiving production dimension measurements and production electrical measurements from a production track, wherein when at least one of the dimensions or electrical measurements received match one of the plurality of scenarios the manufacturing prediction actuator effectuates a process change to bring production of the BEOL within the process assumption model; and
a production track manufacturing an electrical device with said process change to bring production of the BEOL structures within the process assumption model.
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Abstract
A method of electrical device manufacturing that includes measuring a first plurality of dimensions and electrical performance from back end of the line (BEOL) structures; and comparing the first plurality of dimensions with a second plurality of dimensions from a process assumption model to determine dimension variations by machine vision image processing. The method further includes providing a plurality of scenarios for process modifications by applying machine image learning to the dimension variations and electrical variations in the in line electrical measurements from the process assumption model. The method further includes receiving production dimension measurements and electrical measurements at a manufacturing prediction actuator. The at least one of the dimensions or electrical measurements received match one of the plurality of scenarios the manufacturing prediction actuator using the plurality of scenarios for process modifications effectuates a process change.
19 Citations
10 Claims
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1. A system of electrical device manufacturing comprising:
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an optical measuring device for measuring a first plurality of dimensions from a back end of the line (BEOL) structure of an electrical device; an in line electrical performance measuring apparatus for measuring in line resistance of BEOL structures; a machine vision image processor for comparing the first plurality of dimensions with a second plurality of dimensions from a process assumption model to determine dimension variations; a machine learning engine for applying machine learning to the dimension variations and electrical variations in the in line electrical measurements from the process assumption model, wherein the plurality of scenarios for process modifications are responsive to dimension and electrical variations in production BEOL structures; manufacturing prediction actuator for receiving production dimension measurements and production electrical measurements from a production track, wherein when at least one of the dimensions or electrical measurements received match one of the plurality of scenarios the manufacturing prediction actuator effectuates a process change to bring production of the BEOL within the process assumption model; and a production track manufacturing an electrical device with said process change to bring production of the BEOL structures within the process assumption model. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A non-transitory computer readable storage medium comprising a computer readable program for electrical device manufacturing, wherein the non-transitory computer readable program when executed on a computer causes the computer to perform the steps of:
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comparing a first plurality of dimensions measured from a back end of the line (BEOL) structure with a second plurality of dimensions from a process assumption model to determine dimension variations by machine vision image processing; providing a plurality of scenarios for process modifications by applying machine learning to the dimension variations and electrical variations measured with in line electrical measurements from the process assumption model; receiving production dimension and electrical measurements at a manufacturing prediction actuator, wherein when at least one of the dimensions or electrical measurements received match one of the plurality of scenarios, the manufacturing prediction actuator using the plurality of scenarios for process modifications effectuates a process change to bring production of the BEOL structures within the process assumption model; and manufacturing an electrical device with said process change to bring production of the BEOL structures within the process assumption model. - View Dependent Claims (8, 9, 10)
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Specification