Contactless electric power supply device

• US 10,305,326 B2
• Filed: 07/16/2014
• Issued: 05/28/2019
• Est. Priority Date: 07/16/2014
• Status: Active Grant

• Current Assignee: Fuji Corporation
• Original Assignee: Fuji Corporation
• Inventors: Saito, Masaru, Takikawa, Shinji
• Primary Examiner(s): Barnie, Rexford N
• Assistant Examiner(s): Shiao, David A
• Application Number:
  US15/324,907
• Publication Number:
  US 20170201124A1
• Time in Patent Office: 1,777 Days
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment

Abstract

A contactless electric power supply device includes: a supply coil provided on a supply side device; a high frequency power source circuit that applies high frequency voltage to the supply coil; a receiver coil provided on a receiver side device that is arranged facing the supply side device, the receiver coil receiving high frequency electric power by contactless electric power supply via electromagnetic coupling with the supply coil; a receiver circuit that converts the high frequency electric power received by the receiver coil and supplies power to an electric load of the supply side device; and a supplementary coil provided on the supply side device, the supplementary coil interlinking with at least a portion of a magnetic circuit that electromagnetically couples the supply coil and the receiver coil.

Claims

1. A contactless electric power supply device comprising:

a supply coil provided on a supply side device;

a supply circuit configured to apply a high frequency voltage to the supply coil;

a receiver coil provided on a receiver side device that is arranged facing the supply side device, the receiver coil receiving high frequency electric power by contactless electric power supply via electromagnetic coupling with the supply coil;

a receiver circuit configured to convert the high frequency electric power received by the receiver coil and supply power to an electric load of the receiver side device; and

a supplementary coil provided on the supply side device, wherein

the supplementary coil is electromagnetically coupled with at least a portion of an electromagnetic field from the electromagnetic coupling between the supply coil and the receiver coil,

the supply circuit is configured to measure a first parameter of the supplementary coil to determine a degree of electromagnetic coupling between the supply coil and the receiver coil,

the degree of electromagnetic coupling is representative of a gap between the supply side device and the receiver side device, and

the supply circuit includes a voltage control circuit configured to decrease the high frequency electric power received in the contactless manner, by controlling at least one of a frequency, a voltage value, and a switching between a continuous wave form and a burst wave form of the high frequency voltage, when the first parameter of the supplementary coil is measured to determine the degree of electromagnetic coupling.

2. The contactless electric power supply device according to claim 1, further including:

a resonance capacitor that connects to at least one of the supply coil and the receiver coil to form a resonance circuit, wherein

the voltage control circuit is configured to maintain the frequency of the high frequency voltage at a resonance frequency of the resonance circuit while the first parameter of the supplementary coil is not measured to determine the degree of electromagnetic coupling, and shift the frequency of the high frequency voltage from the resonance frequency while the first parameter of the supplementary coil is measured to determine the degree of electromagnetic coupling.

3. The contactless electric power supply device according to claim 1, wherein the supply circuit is configured to measure a second parameter of the supplementary coil to determine a size of supply of electric current that flows through the supply coil due to the high frequency voltage.

4. The contactless electric power supply device according to claim 3, wherein the supply circuit includes a current control circuit configured to restrict a supply of electric current, by controlling at least one of the voltage value and the switching between the continuous wave form and the burst wave form of the high frequency voltage, when the size of the supply of the electric current is greater than a predetermined value.

5. The contactless electric power supply device according to claim 3, wherein the first parameter is a voltage.

6. The contactless electric power supply device according to claim 5, wherein the second parameter is a voltage.

7. The contactless electric power supply device according to claim 1, wherein

the supply circuit is configured to switch between measuring the first parameter of the supplementary coil to determine the degree of electromagnetic coupling between the supply coil and the receiver coil and measuring a second parameter of the supplementary coil to determine a size of supply of electric current that flows through the supply coil due to the high frequency voltage, and

the supply circuit further includes a measurement target control circuit configured to set the switching between measuring the first parameter of the supplementary coil to determine the degree of electromagnetic coupling and measuring the second parameter of the supplementary coil to determine the size of the supply of the electric current, and variably controls the high frequency voltage for the measurement target.

8. The contactless electric power supply device according to claim 7, wherein the measurement target control circuit is configured to:

set the measurement target to measuring the first parameter of the supplementary coil to determine the degree of electromagnetic coupling directly after the supply side device is arranged to face the receiver side device, and

switches the setting of the measurement target to measuring the second parameter of the supplementary coil to determine the size of the supply of the electric current after confirming that the degree of electromagnetic coupling meets a predetermined value.

9. The contactless electric power supply device according to claim 8, wherein the first parameter is a voltage.

10. The contactless electric power supply device according to claim 9, wherein the second parameter is a voltage.

11. The contactless electric power supply device according to claim 7, wherein the first parameter is a voltage.

12. The contactless electric power supply device according to claim 11, wherein the second parameter is a voltage.

13. The contactless electric power supply device according to claim 1, wherein

the supply side device includes a main body of a board work machine that performs specified work on a board, and

the receiver side device includes a loading device that is loaded on the board work machine.

14. The contactless electric power supply device according to claim 13, wherein

the main body of the board work machine includes a main body of a component mounter that mounts electronic components on the board,

the loading device includes a component supply device that is detachably loaded on the component mounter and that supplies the electronic components,

the supply coil of the main body of the component mounter performs the electromagnetic coupling and includes a supply core on which is wound the supplementary coil,

the receiver coil of the component supply device includes a receiver core that cooperates with the supply core to perform the electromagnetic coupling, and

when the component supply device is loaded on the main body of the component mounter, a connection surface of the supply core and a connection surface of the receiver core face each other and either join or approach each other with a size of the gap between the connection surfaces decreasing.

15. A board work machine that performs specified work on a board, comprising:

a main body;

a loading device that is loaded on the board work machine; and

the contactless electric power supply device according to claim 1, wherein

the main body includes the supply side device, and

the loading device includes the receiver side device.

16. The board work machine according to claim 15, further comprising:

a component mounter that mounts electronic components on the board; and

a component supply device that is detachably loaded on the component mounter and that supplies the electronic components, wherein

the main body of the board work machine includes a main body of the component mounter,

the loading device includes the component supply device,

the supply coil of the main body of the component mounter performs the electromagnetic coupling and includes a supply core on which is wound the supplementary coil,

the receiver coil of the component supply device includes a receiver core that cooperates with the supply core to perform the electromagnetic coupling, and

when the component supply device is loaded on the main body of the component mounter, a connection surface of the supply core and a connection surface of the receiver core face each other and either join or approach each other with a size of the gap between the connection surfaces decreasing.

17. A board work machine that performs specified work on a board, comprising:

a pallet member;

a plurality of component supply devices detachably mounted along a line in a width direction of the pallet member and on a top surface of the pallet member; and

the contactless electric power supply device according to claim 1, wherein

the pallet member includes the supply side device,

a component supply device of the plurality of component supply devices includes the receiver side device,

the supply coil includes a supply core on which is wound the supplementary coil,

the receiver coil includes a receiver core that cooperates with the supply core to perform the electromagnetic coupling,

the component supply device includes a long thin protrusion on a bottom surface of the component supply device for positioning the component supply device on the top surface of the pallet member, and

when the component supply device is slid in an installation direction, a connection surface of the supply core and a connection surface of the receiver core directly face each other and either join or approach each other with the a size of the gap between the connection surfaces decreasing.

18. The contactless electric power supply device according to claim 1, wherein

the supply side device includes a pallet member of a board work machine that performs specified work on a board,

the receiver side device includes a component supply device of a plurality of component supply devices detachably mounted along a line in a width direction of the pallet member and on a top surface of the pallet member,

the supply coil includes a supply core on which is wound the supplementary coil,

the receiver coil includes a receiver core that cooperates with the supply core to perform the electromagnetic coupling,

the component supply device includes a long thin protrusion on a bottom surface of the component supply device for positioning the component supply device on the top surface of the pallet member, and

when the component supply device is slid in an installation direction, a connection surface of the supply core and a connection surface of the receiver core directly face each other and either join or approach each other with the a size of the gap between the connection surfaces decreasing.

19. The contactless electric power supply device according to claim 1, wherein the first parameter is a voltage.