Systems and methods for single active bridge converters

• US 10,305,387 B2
• Filed: 07/30/2014
• Issued: 05/28/2019
• Est. Priority Date: 07/30/2014
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: El-Barbari, Said Farouk Said, Schramm, Simon Herbert
• Primary Examiner(s): Tran, Nguyen
• Assistant Examiner(s): Mata, Monica
• Application Number:
  US14/447,189
• Publication Number:
  US 20160036338A1
• Time in Patent Office: 1,763 Days
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer

Abstract

A single active bridge converter is provided. The single active bridge converter includes a transformer including a primary winding and a secondary winding, a primary side circuit electrically coupled to the primary winding and including an H bridge circuit, and a secondary side circuit electrically coupled to the secondary winding, the secondary side circuit including a switch configured to selectively short the transformer secondary winding.

Claims

1. A single active bridge converter comprising:

a transformer comprising a primary winding and a secondary winding;

a primary side circuit electrically coupled to said primary winding and comprising an H bridge circuit; and

a secondary side circuit electrically coupled to said secondary winding, said secondary side circuit including;

a switch coupled to said secondary winding, said switch configured to selectively short said secondary winding, said switch comprising;

first and second serially-coupled diodes, wherein a first side of said secondary winding is coupled to a first node defined between said first and second serially-coupled diodes;

third and fourth serially-coupled diodes, wherein a second side of said secondary winding is coupled to a second node defined between said third and fourth serially-coupled diodes; and

a switching device electrically coupled between a third node defined between said first and third diodes and a fourth node defined between said second and fourth diodes, wherein when closed, said switching device is configured to cause voltage applied across said secondary winding to be zero; and

a passive circuit coupled to an output of said secondary winding, said passive circuit comprising;

a fifth diode electrically coupled in series to a first capacitor, said series-coupled fifth diode and first capacitor directly connected at a first side to an output of said switch defined at said third node and at a second side to said second side of said secondary winding; and

a sixth diode electrically coupled in series to a second capacitor, said series-coupled sixth diode and second capacitor directly connected at a first side to an output of said switch defined at said fourth node and at a second side to said second side of said secondary winding.

2. A single active bridge converter in accordance with claim 1, wherein said secondary winding comprises a first end and a second end, and wherein said switch is electrically coupled between said first and second ends.

3. A single active bridge converter in accordance with claim 1, wherein said switching device is an IGBT.

4. A single active bridge converter in accordance with claim 1, wherein said single active bridge converter comprises a direct current (DC) to DC converter.

5. A power conversion system comprising:

a power supply;

a load; and

a single active bridge converter coupled between said power supply and said load, said single active bridge converter comprising;

a transformer comprising a primary winding and a secondary winding;

a primary side circuit electrically coupled to said primary winding and comprising an H bridge circuit; and

a secondary side circuit electrically coupled to said secondary winding, said secondary side circuit including;

a switch coupled to said secondary winding, said switch configured to selectively short said secondary winding, said switch comprising;

first and second serially-coupled diodes, wherein a first side of said secondary winding is coupled to a first node defined between said first and second serially-coupled diodes;

third and fourth serially-coupled diodes, wherein a second side of said secondary winding is coupled to a second node defined between said third and fourth serially-coupled diodes; and

a switching device electrically coupled between a third node defined between said first and third diodes and a fourth node defined between said second and fourth diodes, wherein when closed, said switching device is configured to cause voltage applied across said secondary winding to be zero; and

a passive circuit coupled to an output of said secondary winding, said passive circuit comprising;

a fifth diode electrically coupled in series to a first capacitor, said series-coupled fifth diode and first capacitor directly connected at a first side to an output of said switch defined at said third node and at a second side to said second side of said secondary winding; and

a sixth diode electrically coupled in series to a second capacitor, said series-coupled sixth diode and second capacitor directly connected at a first side to an output of said switch defined at said fourth node and at a second side to said second side of said secondary winding.

6. A power conversion system m accordance with claim 5, further comprising a controller communicatively coupled to said switch, said controller operable to control said switch to selectively short said transformer secondary winding.

7. A power conversion system in accordance with claim 5, wherein said secondary winding comprises a first end and a second end, and wherein said switch is electrically coupled between said first and second ends.

8. A power conversion system in accordance with claim 5, wherein said switching device is an IGBT.

9. A power conversion system in accordance with claim 5, wherein said power supply is a direct current (DC) power supply, and wherein said single active bridge converter comprises a direct current (DC) to DC converter.

10. A method for operating a power conversion system, said method comprising:

electrically coupling a single active bridge converter between a power supply and a load, the single active bridge converter including a transformer having a primary winding and a secondary winding electrically coupling a primary side circuit to the primary winding, the primary side circuit including an H bridge circuit;

electrically coupling a secondary side circuit to the secondary winding, wherein electrically coupling the secondary side circuit comprises;

coupling a switch to the secondary winding, the switch configured to selectively short the secondary winding, wherein coupling the switch comprises;

coupling a first side of the secondary winding to a first node defined between first and second serially-coupled diodes;

coupling a second side of the secondary winding to a second node defined between third and fourth serially-coupled diodes; and

electrically coupling a switching device between a third node defined between the first and third diodes and a fourth node defined between the second and fourth diodes, wherein when closed, the switching device is configured to cause voltage applied across the secondary winding to be zero;

coupling a passive circuit to an output of the secondary winding, wherein coupling the passive circuit comprises;

electrically coupling a fifth diode in series to a first capacitor, the series-coupled fifth diode and first capacitor directly connected at a first side to an output of the switch defined at the third node and at a second side to the second side of the secondary winding;

electrically coupling a sixth diode in series to a second capacitor, said series-coupled sixth diode and second capacitor directly connected at a first side to an output of said switch defined at the fourth node and at a second side to the second side of the secondary winding; and

operating the switching device to selectively short the transformer secondary winding.