Light fixture retrofit kit with integrated light bar

• US 10,309,627 B2
• Filed: 02/08/2013
• Issued: 06/04/2019
• Est. Priority Date: 11/08/2012
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Heeter, Shawn, Mandavilli, Vasavi, Huang, Yaote, Dixon, Mark Edward, Wilcox, Kurt W, Medendorp, Jr., Nicholas W
• Primary Examiner(s): Mai, Anh T
• Assistant Examiner(s): Snyder, Zachary J
• Application Number:
  US13/763,270
• Publication Number:
  US 20140126199A1
• Time in Patent Office: 2,307 Days
• Field of Search: 362396, 362398
• CPC Class Codes: F21K 9/27 Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
• CPC Class Codes: F21V 21/08 Devices for easy attachment to any desired place, e.g. clip, clamp, magnet
• CPC Class Codes: F21V 21/088 Clips; Clamps
• CPC Class Codes: F21V 21/096 Magnetic devices

Abstract

Retrofit systems and methods are disclosed for lighting installations, and in particular, to retrofit systems and methods used to retrofit troffer-style lighting installations with LED light sources. Retrofit systems can be used with different light fixtures, but those described are particularly adapted for use with troffer-style fixtures. These retrofit systems can provide the same amount of light as traditional light fixtures already do, for example 1600-4000 lumens or more. The retrofit systems can be used with many different light sources but are particularly well-suited for use with solid state light sources or light engines, such as those utilizing LEDs. Some embodiments of the present invention comprise a mechanical mounting system for installing an LED light engine within an existing lighting system housing or pan, such as a troffer pan, without penetrating the ceiling plenum.

Claims

1. A system for mounting a light source in a fixture, comprising:

at least two solid state light source bars each comprising a base, a lens, and a light source, said light source held in place by a force applied by an inner portion of said lens, said base coupled to said inner portion of said lens;

mounting clips mounted to said at least two solid state light source bars, wherein said at least two solid state light source bars can be movably mounted to a light fixture housing, said mounting clips comprising a magnet, wherein said mounting clips are slidably adjustable along said at least two solid state light source bars; and

a power supply for providing a drive signal compatible with solid state light sources, said power supply configured to removably attach to said light fixture housing such that said power supply is between said at least two solid state light source bars.

2. The system of claim 1, wherein said mounting clips provide a non-permanent holding force to moveably hold said at least two solid state light source bars to said fixture housing.

3. The system of claim 1, wherein said mounting clips comprise at least one cavity.

4. The system of claim 3, wherein said at least one cavity is longitudinal.

5. The system of claim 3, wherein said magnet is at least partially within said at least one cavity.

6. The system of claim 2, wherein said non-permanent holding force comprises a non-permanent adhesive.

7. The system of claim 6, wherein said non-permanent adhesive is on at least one of said mounting clips.

8. The system of claim 1, wherein said light fixture housing comprises a troffer pan.

9. The system of claim 1, further comprising mounting brackets.

10. The system of claim 1, wherein said lens and said light source are self-mounted to one another.

11. The system of claim 10, further comprising end caps.

12. The system of claim 1, wherein said at least two solid state light source bars are rigid.

13. The system of claim 1, further comprising a mechanism for permanently mounting said at least two solid state light source bars in place in said light fixture housing.

14. The system of claim 13, wherein said mechanism comprises a permanent adhesive.

15. The system of claim 13, wherein said mechanism comprises screws to pass through screw holes in at least one of said mounting clips to turn into holes in said lighting fixture housing.

29. The system of claim 1, wherein said magnets are at least partially within at least one of said mounting clips.

16. A system for mounting a light source in a fixture, comprising:

at least two light bars, wherein each of said at least two light bars comprises;

an elongated base;

an elongated solid state light source on said elongated base;

an elongated lens, said elongated base and an inner portion of said elongated lens comprising features to allow for self-mounting of said elongated lens to said elongated base, said elongated solid state light source held in place by a force applied by said inner portion of said elongated lens onto part of said elongated solid state light source; and

a power supply configured to removably attach to said fixture such that said power supply is between said at least two light bars.

17. The system of claim 16, further comprising mounting clips.

18. The system of claim 17, wherein said mounting clips are slidably mounted to said elongated base.

19. The system of claim 16, wherein said elongated solid state light sources are held in place between said elongated lenses and said elongated bases.

20. The system of claim 16, further comprising end caps.

21. The system of claim 16, further comprising a means for non-permanent mounting of said light bar to a surface.

22. The system of claim 21, wherein said means comprises a non-permanent adhesive.

23. The system of claim 22, wherein said means comprises a magnet.

24. The system of claim 17, further comprising a magnet mounted to at least one of said mounting clips.

25. A system for mounting an LED light source in a light fixture, comprising:

a power supply capable of receiving a line voltage and generating a signal to drive LEDs; and

at least two LED light bars each comprising a plurality of LEDs to accept an electrical signal from said power supply to illuminate said plurality of LEDs, wherein said at least two LED light bars each comprise a magnet at least partially within said at least two LED light bars for non-permanent and movable mounting of said at least two LED light bars to a light fixture housing, wherein said magnets are slidably adjustable along said at least two LED light bars;

wherein said power supply is configured to removably attach to said light fixture housing such that said power supply is between said at least two LED light bars.

26. The system of claim 25, wherein said at least two LED light bars further comprise slidable mounting clips.

27. The system of claim 25, further comprising a mechanism for permanently mounting said at least two LED light bars in place.

28. The system of claim 25, wherein said light fixture comprises a troffer-type light fixture.