Low-powered system for driving a fuel control mechanism

• US 10,309,906 B2
• Filed: 07/06/2018
• Issued: 06/04/2019
• Est. Priority Date: 09/30/2013
• Status: Active Grant

• Current Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Original Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Inventors: Chian, Brent, Kucera, David, Haag, Trevor C., Nordberg, Timothy J., Foley, Adam
• Primary Examiner(s): Jackson, Stephen W
• Application Number:
  US16/029,179
• Publication Number:
  US 20180313766A1
• Time in Patent Office: 333 Days
• Field of Search: None
• CPC Class Codes: F23N 1/002 using electronic means F23N1/04 - F23N1/10 take precedence
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2231/02 using electric energy accumulators
• CPC Class Codes: F23N 2231/10 for component failures
• CPC Class Codes: F23N 2231/18 Detecting fluid leaks
• CPC Class Codes: F23N 2231/22 using warning lamps
• CPC Class Codes: F23N 5/242 using electronic means
• CPC Class Codes: G01N 21/78 producing a change of colour

Abstract

A low powered system for providing sufficient current to a fuel control mechanism drive. The system may have a fuel control mechanism pick circuit that has an energy storage mechanism for providing a large amount of current for a short time to the fuel control mechanism drive. A safety switch may be enabled with a special signal to let current flow to the fuel control mechanism drive to operate a corresponding fuel control mechanism for controlling fuel to a pilot light or heating element. The pilot light or heating element may provide heat to a thermoelectric source that generates electrical power from the heat. The electrical power may go to a single DC-to-DC converter and voltage clamp for providing a voltage source to a microcontroller and other circuits of the system. The pick circuit may prevent a harmful reverse flow of current from the storage mechanism to the thermoelectric source.

Claims

1. A method for picking an electrically controlled gas valve, the method comprising:

applying thermal energy to a thermoelectric device;

generating a first voltage potential from the thermal energy using the thermoelectric device;

converting the first voltage potential to a second voltage potential using a converter;

operating a microcontroller using the second voltage potential;

using an output signal provided by the microcontroller to control charging of a capacitor with charge generated by the thermoelectric device;

selectively allowing at least some of the charge on the capacitor to flow as a valve pick current to an electrically controlled gas valve to pick the electrically controlled gas valve from a closed position to an open position, while inhibiting the valve pick current from flowing to the thermoelectric device when picking the electrically controlled gas valve; and

wherein the valve pick current has a magnitude that is one to three times a minimum magnitude of current needed to pick the electrically controlled gas valve from the closed position to the open position.

2. The method of claim 1, further comprising providing a holding current to the electrically controlled gas valve to hold the electrically controlled gas valve in the open position after the electrically controlled gas valve has been picked.

3. The method of claim 2, further comprising switching the holding current off when the microcontroller fails to repeatedly toggle a predetermined output of the microcontroller.

4. The method of claim 3, wherein switching the holding current off causes the electrically controlled gas valve to move from the open position to the closed position.

5. The method of claim 1, wherein charging the capacitor with charge generated by the thermoelectric device comprises providing charge to the capacitor through a resistor.

6. The method of claim 5, further comprising providing at least some of the charge stored on the capacitor to a switch, such that when the switch is selectively closed, at least some of the charge is allowed to flow as the valve pick current to the electrically controlled gas valve to pick the electrically controlled gas valve from the closed position to the open position.

7. The method of claim 6, wherein the switch is controlled at least in part by an output signal provided by the microcontroller.

8. The method of claim 7, wherein the switch comprises a transistor.

9. The method of claim 1, further comprises opening a thermoelectric device protection switch that is in a path between the capacitor and the thermoelectric device to inhibit the valve pick current from flowing to the thermoelectric device when picking the electrically controlled gas valve.

10. The method of claim 9, wherein the thermoelectric device protection switch is controlled at least in part by an output signal provided by the microcontroller.

11. The method of claim 10, wherein the thermoelectric device protection switch comprises a transistor.

12. The method of claim 1, wherein a first transistor and a second transistor are operatively coupled in series and between the thermoelectric device and the electrically controlled gas valve, wherein the first transistor includes an internal body diode with a cathode that is pointed toward the thermoelectric device and the second transistor includes an internal body diode with a cathode that is pointed toward the electrically controlled gas valve, wherein the second transistor is turned off when picking the electrically controlled gas valve to inhibit the valve pick current from flowing to the thermoelectric device.

13. The method of claim 1, wherein the electrically controlled gas valve selectively provides gas to a burner.

14. The method of claim 1, wherein the electrically controlled gas valve selectively provides gas to a burner of a water heater.

15. A method for picking an electrically controlled gas valve, the method comprising:

powering a microcontroller using charge generated by a thermoelectric device exposed to thermal energy;

using a first output signal of the microcontroller to control charging a capacitor with charge generated by the thermoelectric device;

using a second output of the microcontroller to close a first switch that once closed allows at least some of the charge stored on the capacitor to flow as a valve pick current to an electrically controlled gas valve to pick the electrically controlled gas valve from a closed position to an open position; and

using a third output of the microcontroller to open a second switch while picking the electrically controlled gas valve, the second switch once opened inhibits the valve pick current from flowing to the thermoelectric device when picking the electrically controlled gas valve.

16. The method of claim 15, further comprising providing a holding current to the electrically controlled gas valve to hold the electrically controlled gas valve in the open position after the electrically controlled gas valve has been picked.

17. The method of claim 16, further comprising switching the holding current off when the microcontroller fails to repeatedly toggle a predetermined output of the microcontroller.

18. The method of claim 17, wherein switching the holding current off causes the electrically controlled gas valve to move from the open position to the closed position.

19. A method for operating a water heater, the method comprising:

using an output signal provided by a microcontroller to control charging of a capacitor with charge generated by a thermoelectric device; and

selectively allowing at least some of the charge on the capacitor to flow as a valve pick current to an electrically controlled gas valve to pick the electrically controlled gas valve from a closed position to an open position, while inhibiting the valve pick current from flowing to the thermoelectric device when picking the electrically controlled gas valve.

20. The method of claim 19, wherein a first transistor and a second transistor are operatively coupled in series and between the thermoelectric device and the electrically controlled gas valve, wherein the first transistor includes an internal body diode with a cathode that is pointed toward the thermoelectric device and the second transistor includes an internal body diode with a cathode that is pointed toward the electrically controlled gas valve, wherein the second transistor is turned off when picking the electrically controlled gas valve to inhibit the valve pick current from flowing to the thermoelectric device.