Industrial controller automation interface

• US 10,310,479 B2
• Filed: 05/25/2016
• Issued: 06/04/2019
• Est. Priority Date: 08/13/2001
• Status: Expired due to Term

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Rockwell Automation, Inc.
• Inventors: McKelvey, Jeffrey A., D'Amico, Mike
• Primary Examiner(s): Dao, Tuan C
• Application Number:
  US15/163,948
• Publication Number:
  US 20160266565A1
• Time in Patent Office: 1,105 Days
• Field of Search: None
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/05 Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
• CPC Class Codes: G05B 19/054 Input/output
• CPC Class Codes: G05B 19/056 Programming the PLC
• CPC Class Codes: G05B 19/41835 characterised by programme execution
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/13121 DDE direct data exchange, DLL dynamic library linking
• CPC Class Codes: G05B 2219/13128 Relay ladder diagram, RLL RLD KOP
• CPC Class Codes: G05B 2219/13144 GUI graphical user interface, icon, function bloc editor, OI operator interface
• CPC Class Codes: G05B 2219/13148 Object oriented programming
• CPC Class Codes: G05B 2219/13172 Remote programming from computer
• CPC Class Codes: G05B 2219/15027 RS485, MPI multipoint interface, multiple transmitters, receivers connected
• CPC Class Codes: G05B 2219/15038 Internet, tcp-ip, web server see under S05B219-40
• CPC Class Codes: G05B 2219/15052 Communication processor, link interface
• CPC Class Codes: G05B 2219/31112 Interface, SIOMS standard I-O for mechatronic systems, device drivers
• CPC Class Codes: G05B 2219/31229 Supervisor, master, workstation controller, automation, machine control
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: G05B 2219/32126 Hyperlink, access to program modules and to hardware modules in www, web server, browser
• CPC Class Codes: G05B 2219/34038 Web, http, ftp, internet, intranet server
• CPC Class Codes: G06F 8/24 Object-oriented
• CPC Class Codes: Y02P 90/02 : Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An automation interface is provided for interacting with industrial controllers. The automation interface provides for programming, editing, monitoring and maintenance of industrial controllers programmatically from a local or remote location. The automation interface component is adapted to communicate with industrial controllers by integrating a computer process interface library into the automation interface component. The computer process interface library exposes the automation interface component to client application processes, so that the client application processes can communicate with the at least one industrial controller programmatically. The automation interface is provided with functionality for downloading, uploading and programming of control programs to the processors of the industrial controllers.

Claims

1. A non-transitory computer-readable medium having instructions stored thereon that, in response to execution, cause a server computer in communication with a programmable logic controller through a first network to perform operations comprising:

establishing one or more classes of objects, including defining at least one attribute or method for each object;

assigning a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

executing an automation interface exposed to a client application located on a remote device communicatively coupled to the server computer through a second network, wherein the automation interface is resident on the server computer, and wherein the server computer, the programmable logic controller, and the remote device are separate devices;

receiving, via the automation interface from the client application through the second network, a data request to upload control process data from a data file object, the data request specifying the control process data as an attribute of the project object or an object associated with the project object; and

based on the specified control process data attribute in the received data request, executing, via the automation interface, the data request through the first network with the programmable logic controller associated with the project object associated with the specified control process data attribute.

2. The non-transitory computer-readable medium of claim 1, the operations further comprising:

receiving and processing, via the automation interface, a client request from the client application according to a first communication protocol; and

invoking, via the automation interface, one or more communications classes or functions of the one or more classes of objects to execute the client request with the programmable logic controller via a second communication protocol that is different from the first communication protocol.

3. The non-transitory computer-readable medium of claim 1, wherein the first network is different from the second network.

4. The non-transitory computer-readable medium of claim 1, the operations further comprising generating, based on the one or more classes of objects, the automation interface.

5. A non-transitory computer-readable medium having instructions stored thereon that, in response to execution, cause a server computer in communication with a programmable logic controller through a first network to perform operations comprising:

establishing one or more classes of objects, including defining at least one attribute or method for each object;

assigning a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

executing an automation interface exposed to a client application located on a remote device communicatively coupled to the server computer through a second network, wherein the automation interface is resident on the server computer, and wherein the server computer, the programmable logic controller, and the remote device are separate devices;

receiving, via the automation interface from the client application through the second network, a request specifying the project object to upload from or download to the programmable logic controller associated with the project object; and

based on the project object specified in the received request, executing, via the automation interface, the request through the first network with the programmable logic controller.

6. The non-transitory computer-readable medium of claim 5, the operations further comprising:

receiving and processing, via the automation interface, a client request from the client application according to a first communication protocol; and

invoking, via the automation interface, one or more communications classes or functions of the one or more classes of objects to execute the client request with the programmable logic controller via a second communication protocol that is different from the first communication protocol.

7. The non-transitory computer-readable medium of claim 5, wherein first network is different from the second network.

8. The non-transitory computer-readable medium of claim 5, wherein:

wherein the receiving the request comprises receiving the request from the client application specifying the project object to upload from the programmable logic controller associated with the project object; and

the operations further comprising;

receiving, via the automation interface, another request from the client application specifying an edited version of the project object to download to the programmable logic controller associated with the project object; and

based on the edited version of the project object specified in the other request, executing, via the automation interface, the other request with the associated programmable logic controller.

9. A non-transitory computer-readable medium having instructions stored thereon that, in response to execution, cause a server computer in communication with a programmable logic controller through a first network to perform operations comprising:

establishing one or more classes of objects, including defining at least one attribute or method for each object;

assigning a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

executing an automation interface exposed to a client application located on a remote device communicatively coupled to the server computer through a second network, wherein the automation interface is resident on the server computer, and wherein the server computer, the programmable logic controller, and the remote device are separate devices;

receiving, via the automation interface, a data request through the second network from the client application which specifies an attribute of an object associated with the project object;

identifying, via the automation interface, the project object based on the attribute and the programmable logic controller associated with the project object;

issuing, via the automation interface, a request through the first network to the programmable logic controller for data associated with the attribute of the object specified in the data request;

receiving, via the automation interface, the requested data from the programmable logic controller; and

transmitting, via the automation interface, the requested data to the client application.

10. The non-transitory computer-readable medium of claim 9, wherein the data request is received according to a first communication protocol, the requested data is transmitting according to the first communication protocol, the request is issued according to a second communication protocol that is different from the first communication protocol, and the requested data is received according to the second communication protocol.

11. A server computer, comprising:

a processor; and

a memory communicatively coupled to the processor, the memory having stored therein computer-executable instructions, comprising;

an automation interface exposed to a client application residing on a remote device that is connected to the server computer through a first network, wherein the automation interface is in communication with a with a programmable logic controller through a second network and comprises one or more classes of objects, including at least one attribute or method defined for each object, wherein the server computer, the programmable logic controller, and the remote device are separate devices, and wherein the automation interface is configured to;

assign a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

receive, from the client application through the first network, a data request to upload control process data from a data file object, the data request specifying the control process data as an attribute of the project object or an object associated with the project object; and

based on the specified control process data attribute in the received data request, execute the data request through the second network with the programmable logic controller associated with the project object associated with the specified control process data attribute.

12. The server computer of claim 11, wherein the automation interface is further configured to:

receive and process a client request from the client application according to a first communication protocol; and

invoke one or more communications classes or functions of the one or more classes of objects to execute the client request with the programmable logic controller via a second communication protocol that is different from the first communication protocol.

13. The server computer of claim 11, wherein first network is different from the second network.

14. The server computer of claim 11, further comprising a component configured to generate the automation interface based on the one or more classes of objects.

15. A server computer, comprising:

a processor; and

a memory communicatively coupled to the processor, the memory having stored therein computer-executable instructions, comprising;

an automation interface exposed to a client application residing on a remote device that is connected to the server computer through a first network, wherein the automation interface is in communication with a with a programmable logic controller through a second network and comprises one or more classes of objects, including at least one attribute or method defined for each object, wherein the server computer, the programmable logic controller, and the remote device are separate devices, and wherein the automation interface is configured to;

assign a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

receive, from the client application through the first network, a request specifying the project object to upload from or download to the programmable logic controller associated with the project object; and

based on the project object specified in the received request, execute the request through the second network with the programmable logic controller.

16. The server computer of claim 15, the operations further comprising:

receive and process a client request from the client application according to a first communication protocol; and

invoke one or more communications classes or functions of the one or more classes of objects to execute the client request with the programmable logic controller via a second communication protocol that is different from the first communication protocol.

17. The server computer of claim 15, wherein first network is different from the second network.

18. The server computer of claim 15, wherein:

wherein the request from the client application specifies the project object to upload from the programmable logic controller associated with the project object; and

the automation interface is further configured to;

receive another request from the client application specifying an edited version of the project object to download to the programmable logic controller associated with the project object; and

based on the edited version of the project object specified in the other request, execute the other request with the associated programmable logic controller.

19. A server computer, comprising:

a processor; and

a memory communicatively coupled to the processor, the memory having stored therein computer-executable instructions, comprising;

an automation interface exposed to a client application residing on a remote device that is connected to the server computer through a first network, wherein the automation interface is in communication with a with a programmable logic controller through a second network and comprises one or more classes of objects, including at least one attribute or method defined for each object, wherein the server computer, the programmable logic controller, and the remote device are separate devices, and wherein the automation interface is configured to;

assign a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

receive, through the first network, a data request from the client application which specifies an attribute of an object associated with the project object;

identify the project object based on the attribute and the programmable logic controller associated with the project object;

issue a request through the second network to the programmable logic controller for data associated with the attribute of the object specified in the data request;

receive the requested data from the programmable logic controller; and

transmit the requested data to the client application.

20. The server computer of claim 19, wherein the data request is received according to a first communication protocol, the requested data is transmitting according to the first communication protocol, the request is issued according to a second communication protocol that is different from the first communication protocol, and the requested data is received according to the second communication protocol.