High density pixelated LED and devices and methods thereof
First Claim
1. A multi-LED chip comprising:
- an array of LEDs arranged to transmit LED emissions through a plurality of light-transmissive portions of a substrate, wherein the array of LEDs comprises at least one anode-cathode pair;
a plurality of light segregation elements arranged at least partially within the substrate, wherein light segregation elements of the plurality of light segregation elements are arranged between different light-transmissive portions of the plurality of light-transmissive portions, the plurality of light segregation elements is configured to reduce passage of LED emissions between the different light-transmissive portions, and the plurality of light-transmissive portions is configured to be illuminated by the array of LEDs to define a plurality of pixels that includes a plurality of border portions, wherein each pixel of the plurality of pixels includes at least one border portion of the plurality of border portions;
a plurality of inter-pixel light spreading regions configured to transmit light through border portions of the plurality of border portions to enhance inter-pixel illumination at light-emitting surface portions of the multi-LED chip that are registered with or proximate to the plurality of light segregation elements; and
at least one lumiphoric material arranged over the plurality of inter-pixel light spreading regions;
wherein the substrate is arranged between the array of LEDs and the at least one lumiphoric material; and
wherein the array of LEDs is arranged between the substrate and the at least one anode-cathode pair.
3 Assignments
0 Petitions
Accused Products
Abstract
At least one array of LEDs (e.g., in a flip chip configuration) is supported by a substrate having a light extraction surface overlaid with at least one lumiphoric material. Light segregation elements registered with gaps between LEDs are configured to reduce interaction between emissions of different LEDs and/or lumiphoric material regions to reduce scattering and/or optical crosstalk, thereby preserving pixel-like resolution of the resulting emissions. Light segregation elements may be formed by mechanical sawing or etching to define grooves or recesses in a substrate, and filling the grooves or recesses with light-reflective or light-absorptive material. Light segregation elements external to a substrate may be defined by photolithographic patterning and etching of a sacrificial material, and/or by 3D printing.
114 Citations
28 Claims
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1. A multi-LED chip comprising:
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an array of LEDs arranged to transmit LED emissions through a plurality of light-transmissive portions of a substrate, wherein the array of LEDs comprises at least one anode-cathode pair; a plurality of light segregation elements arranged at least partially within the substrate, wherein light segregation elements of the plurality of light segregation elements are arranged between different light-transmissive portions of the plurality of light-transmissive portions, the plurality of light segregation elements is configured to reduce passage of LED emissions between the different light-transmissive portions, and the plurality of light-transmissive portions is configured to be illuminated by the array of LEDs to define a plurality of pixels that includes a plurality of border portions, wherein each pixel of the plurality of pixels includes at least one border portion of the plurality of border portions; a plurality of inter-pixel light spreading regions configured to transmit light through border portions of the plurality of border portions to enhance inter-pixel illumination at light-emitting surface portions of the multi-LED chip that are registered with or proximate to the plurality of light segregation elements; and at least one lumiphoric material arranged over the plurality of inter-pixel light spreading regions; wherein the substrate is arranged between the array of LEDs and the at least one lumiphoric material; and wherein the array of LEDs is arranged between the substrate and the at least one anode-cathode pair. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
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19. A multi-LED chip comprising:
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an array of LEDs arranged to transmit LED emissions through a plurality of light-transmissive portions of a substrate; a plurality of light segregation elements arranged at least partially within the substrate, wherein light segregation elements of the plurality of light segregation elements are arranged between different light-transmissive portions of the plurality of light-transmissive portions, the plurality of light segregation elements is configured to reduce passage of LED emissions between the different light-transmissive portions; a light-transmissive secondary substrate arranged over the substrate; a lumiphoric material arranged between the light-transmissive secondary substrate and the substrate, wherein the lumiphoric material is configured to receive at least a portion of the LED emissions and responsively generate lumiphor emissions; and a plurality of light redirecting regions arranged at least partially within the light-transmissive secondary substrate, wherein each light redirecting region of the plurality of light redirecting regions is configured to enhance illumination of light emitting surface portions of the multi-LED chip that are overlying and registered with the plurality of light segregation elements. - View Dependent Claims (20, 21, 22, 23, 24, 25)
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26. A multi-LED chip comprising:
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a functional stack comprising a plurality of semiconductor layers and an active region; an array of LEDs formed in the functional stack that define a plurality of pixels, wherein each LED of the array of LEDs comprises a substrate material portion arranged over the active region; a plurality of light segregation elements arranged between different pixels of the plurality of pixels, the plurality of light segregation elements comprising reflective material arranged between substrate material portions of different LEDs of the array of LEDs, wherein the plurality of light segregation elements is configured to reduce passage of LED emissions between the different pixels; a plurality of border portions, wherein each pixel of the plurality of pixels includes at least one border portion of the plurality of border portions; a plurality of inter-pixel light spreading regions configured to transmit light through border portions of the plurality of border portions to enhance inter-pixel illumination at light-emitting surface portions of the multi-LED chip that are registered with or proximate to the plurality of light segregation elements; at least one lumiphoric material arranged over the plurality of inter-pixel light spreading regions; and an underfill material registered with boundaries between at least some pixels of the plurality of pixels; wherein the plurality of light segregation elements comprises at least one recess configured to expose the underfill material. - View Dependent Claims (27, 28)
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Specification