Mounting assembly for an electrically-powered device

• US 10,312,652 B2
• Filed: 04/16/2018
• Issued: 06/04/2019
• Est. Priority Date: 04/18/2017
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Siminoff, James, Siminoff, Mark
• Primary Examiner(s): Nguyen, Truc T
• Application Number:
  US15/954,448
• Publication Number:
  US 20180301859A1
• Time in Patent Office: 414 Days
• Field of Search: None
• CPC Class Codes: H01R 12/707 Soldering or welding
• CPC Class Codes: H01R 12/7088 Arrangements for power supply
• CPC Class Codes: H01R 12/714 with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
• CPC Class Codes: H01R 13/622 Screw-ring or screw-casing H01R13/623 takes precedence
• CPC Class Codes: H01R 13/6397 with means for preventing unauthorised use
• CPC Class Codes: H01R 13/748 using one or more screws H01R13/746 takes precedence
• CPC Class Codes: H01R 31/065 with built-in electric apparatus
• CPC Class Codes: H01R 33/72 Three-pole devices
• CPC Class Codes: H01R 33/94 Holders formed as intermediate parts for linking a counter-part to a coupling part
• CPC Class Codes: H01R 33/9456 for bayonet type coupling devices
• CPC Class Codes: H01R 33/971 for screw type coupling devices
• CPC Class Codes: H05K 1/144 Stacked arrangements of planar printed circuit boards
• CPC Class Codes: H05K 2201/041 Stacked PCBs, i.e. having neither an empty space nor mounted components in between
• CPC Class Codes: H05K 2201/048 Second PCB mounted on first PCB by inserting in window or holes of the first PCB
• CPC Class Codes: H05K 2201/10318 Surface mounted metallic pins
• CPC Class Codes: H05K 2201/10356 Cables
• CPC Class Codes: H05K 2201/2018 Presence of a frame in a printed circuit or printed circuit assembly
• CPC Class Codes: H05K 3/368 parallel to each other H05K3/361 takes precedence
• CPC Class Codes: H05K 5/0052 characterized by joining features of the housing parts
• CPC Class Codes: H05K 5/0069 having connector relating features for connecting the connector pins with the PCB or for mounting the connector body with the housing
• CPC Class Codes: H05K 5/0073 : having specific features for mounting the housing on an external structure
• CPC Class Codes: H05K 5/0204 : Mounting supporting structures on the outside of casings
• CPC Class Codes: H05K 5/0247 : Electrical details of casings, e.g. terminals, passages for cables or wiring
• CPC Class Codes: H05K 5/069 : Other details of the casing, e.g. wall structure, passage for a connector, a cable, a shaft

Abstract

A mounting assembly for electro-mechanically connecting an electrically-powered device to a structure includes a housing, a first printed circuit board, an adapter, and a second printed circuit board. The housing has a shape defining a front opening and a first mating structure. The first printed circuit board is located within the housing and has a first plurality of electrical contacts facing the front opening. The adapter is attachable to the device and has a second mating structure that removably engages with the first mating structure of the housing. The second printed circuit board is coupled with the adapter and has a second plurality of electrical contacts exposed on its back surface to electrically connect to the first plurality of electrical contacts when the first mating structure of the housing engages with the second mating structure of the adapter.

Claims

1. A mounting assembly for an electrically-powered device, comprising:

a mounting plate having

a back surface configured to abut a mounting surface of a supporting structure to which the device is to be mounted, and

a front surface opposite the back surface;

a housing having

a back cover configured to attach to the front surface of the mounting plate,

a first interior surface forming a cavity and a first mating structure, and

a front opening;

a first printed circuit board located within the cavity of the housing and having a first plurality of electrical contacts facing the front opening of the housing;

an adapter including

an adapter back-end having an exterior surface configured to fit within the front opening and defining a second mating structure configured to engage with the first mating structure, and

an adapter front-end defining a front-end interior surface having a forward opening that mechanically couples to the device; and

a second printed circuit board located at the adapter back-end and having a second plurality of electrical contacts abutting the first plurality of electrical contacts, the first printed circuit board being electrically coupled to the second printed circuit board when the second mating structure engages with the first mating structure.

2. The mounting assembly of claim 1, the forward opening of the adapter comprising a ball socket.

3. The mounting assembly of claim 1, the first mating structure of the housing being a channel, the second mating structure of the adapter having at least one post extending radially outward from the exterior surface of the adapter and configured to engage with the channel.

4. The mounting assembly of claim 3, the at least one post being a plurality of posts evenly spaced in a circumferential direction about the adapter.

5. The mounting assembly of claim 3, the channel and the at least one post being configured such that the adapter is rotatable from a disengaged position, with respect to the housing, to a fully engaged position within the front opening of the housing with at most a half turn of the adapter relative to the housing.

6. The mounting assembly of claim 5, the adapter being rotatable from the disengaged position to the fully engaged position with at most a quarter turn of the adapter relative to the housing.

7. The mounting assembly of claim 1, each of the first and second plurality of electrical contacts comprising a hot contact, a neutral contact, and a control contact.

8. The mounting assembly of claim 1, at least one of the second plurality of electrical contacts being a spring contact.

9. The mounting assembly of claim 1, further comprising a resilient gasket located between the adapter and the housing and contacting each of the adapter and the housing when the first mating structure is engaged with the second mating structure.

10. The mounting assembly of claim 1, further comprising a plurality of wires each electrically connected to a respective one of the second plurality of electrical contacts and being extendable toward the forward opening of the adapter for electrically connecting to the device.

11. The mounting assembly of claim 1, the mounting plate forming a plurality of keyhole slots, each of the plurality of keyhole slots being bounded by a third interior surface of the mounting plate between the front surface and the back surface.

12. The mounting assembly of claim 11, further comprising a plurality of post members protruding from the back cover of the housing, each of the plurality of post members being configured to engage a respective one of the plurality of keyhole slots to mechanically couple the housing to the mounting plate.

13. The mounting assembly of claim 12, each of the plurality of post members being a screw.

14. The mounting assembly of claim 1, the adapter further including an annular middle section, between the adapter back-end and the adapter front-end, having an exterior width that exceeds an exterior width of the adapter back-end adjacent to the annular middle section.

15. The mounting assembly of claim 1, the adapter front-end including a front-end exterior surface opposite the front-end interior surface, the front-end exterior surface and the front-end interior surface forming a slot in the adapter front-end extending from the forward opening toward the adapter back-end.

16. The mounting assembly of claim 1, further comprising a clamp configured to compress the adapter front-end for mechanically coupling the adapter to the electrically-powered device.

17. The mounting assembly of claim 1, the second plurality of electrical contacts facing the first plurality of electrical contacts when the adapter back-end is at least partially within the front opening of the housing.

18. The mounting assembly of claim 1,

the adapter having a collar with a plurality of grooves in an external surface of the collar;

the housing having a hole therethrough with an axis parallel to an axis of each of the plurality of grooves, and further comprising;

a security screw configured to anchor the housing with respect to the mounting plate, and having a head configured to seat partially within one of the plurality of grooves to constrain rotation of the adapter within the front opening.

19. The mounting assembly of claim 18, the head of the security screw having a tamper-resistant screw drive selected from the group consisting of bristol, clutch, claw, line, pentalobe, protruding obstacle, spline, TA, TP3, tri-point, tri-grooved, and tri-wing.