Wireless power transfer system with automatic foreign object rejection

• US 10,312,745 B2
• Filed: 06/28/2017
• Issued: 06/04/2019
• Est. Priority Date: 03/28/2016
• Status: Active Grant

• Current Assignee: ChargEdge, Inc.
• Original Assignee: ChargEdge, Inc.
• Inventors: Maniktala, Sanjaya
• Primary Examiner(s): Chen, Sibin
• Application Number:
  US15/635,495
• Publication Number:
  US 20170302112A1
• Time in Patent Office: 706 Days
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence

Abstract

In one embodiment, a wireless power transmitter comprises a transmitter coil structure comprising a magnetic layer having a geometric center line, the magnetic layer being curved symmetrically about a geometric center line, a first coil coupled to a second coil, the first coil and second coil wound in such a way that when a current flows in the first coil in a first spatial direction the current flows in the second coil in a second spatial direction, the first coil and the second coil disposed on the magnetic layer substantially symmetrically about the geometric center line of the magnetic layer, a power circuit configured to provide a time-varying current to the transmitter coil structure; and a housing including an outer surface having a convex shape, the transmitter coil structure being disposed underneath the outer surface of the housing. The convex outer surface of the wireless power transmitter exploits gravity to cause foreign objects to slide or roll away from the magnetic field generated by the transmitter.

Claims

1. A wireless power transmitter comprising:

a transmitter coil structure comprising

a magnetic layer having a geometric center line, the magnetic layer being curved symmetrically about the geometric center line;

a first coil coupled to a second coil, the first coil and the second coil wound in such a way that when a current flows in the first coil in a first spatial direction the current flows in the second coil in a second spatial direction,

the first coil and the second coil disposed on the magnetic layer substantially symmetrically about the geometric center line of the magnetic layer; and

a housing including an outer surface having a convex shape,

the transmitter coil structure being disposed underneath the outer surface of the housing.

2. The wireless power transmitter of claim 1, wherein the outer surface of the housing is curved substantially symmetrically about the geometric center line of the magnetic layer.

3. The wireless power transmitter of claim 1, wherein the housing has a cross-sectional area of a semicircular shape.

4. The wireless power transmitter of claim 1, wherein the outer surface of the housing has a shape substantially the same as the shape of the magnetic layer.

5. The wireless power transmitter of claim 1, further comprising at least one slot in the outer surface of the housing configured to hold a mobile device in a substantially upright position.

6. The wireless power transmitter of claim 1, further comprising at least one device holder coupled to the outer surface of the housing configured to hold a mobile device in a substantially upright position.

7. The wireless power transmitter of claim 1, wherein the magnetic layer is curved to form an angle from about 30°

to about 150°

.

8. A wireless power transmitter comprising:

a transmitter coil structure comprising

a magnetic layer having a geometric center line, the magnetic layer being curved symmetrically about the geometric center line;

a first coil coupled to a second coil, the first coil and the second coil wound in such a way that when a current flows in the first coil in a first spatial direction the current flows in the second coil in a second spatial direction,

the first coil and the second coil disposed on the magnetic layer substantially symmetrically about the geometric center line of the magnetic layer;

a power circuit configured to provide a time-varying current to the transmitter coil structure; and

a housing including an outer surface having a convex shape,

the transmitter coil structure being disposed underneath the outer surface of the housing.

9. The wireless power transmitter of claim 8, wherein the outer surface of the housing is curved substantially symmetrically about the geometric center line of the magnetic layer.

10. The wireless power transmitter of claim 8, wherein the housing has a cross-sectional area of a semicircular shape.

11. The wireless power transmitter of claim 8, wherein the outer surface of the housing has a shape substantially the same as the shape of the magnetic layer.

12. The wireless power transmitter of claim 8, further comprising at least one slot in the outer surface of the housing configured to hold a mobile device in a substantially upright position.

13. The wireless power transmitter of claim 8, further comprising at least one device holder coupled to the outer surface of the housing configured to hold a mobile device in a substantially upright position.

14. The wireless power transmitter of claim 8, wherein the magnetic layer is curved to form an angle from about 30°

to about 150°

.

15. A wireless power transmitter comprising:

a transmitter coil structure comprising

a magnetic layer having a geometric center line, the magnetic layer forming an angle at the geometric center line;

a first coil coupled to a second coil, the first coil and second coil wound in such a way that when a current flows in the first coil in a first spatial direction the current flows in the second coil in a second spatial direction,

the first coil and the second coil disposed on the magnetic layer substantially symmetrically about the geometric center line of the magnetic layer; and

a housing including an outer surface having a convex shape,

the transmitter coil structure being disposed underneath the outer surface of the housing.

16. The wireless power transmitter of claim 15, wherein the outer surface of the housing is curved substantially symmetrically about the geometric center line of the magnetic layer.

17. The wireless power transmitter of claim 15, wherein the housing has a cross-sectional area of a semicircular shape.

18. The wireless power transmitter of claim 15, wherein the angle formed by the magnetic layer is an angle from about 30°

to about 150°

.

19. The wireless power transmitter of claim 15, further comprising at least one slot in the outer surface of the housing configured to hold a mobile device in a substantially upright position.

20. The wireless power transmitter of claim 15, further comprising at least one device holder coupled to the outer surface of the housing configured to hold a mobile device in a substantially upright position.