Heart activity sensor structure

• US 10,314,506 B2
• Filed: 03/10/2015
• Issued: 06/11/2019
• Est. Priority Date: 05/15/2013
• Status: Active Grant

• Current Assignee: Polar Electro Oy
• Original Assignee: Polar Electro Oy
• Inventors: Korkala, Seppo, Pekonen, Elias, Kemppainen, Juhani, Rytky, Pekka, Saaski, Jarmo
• Primary Examiner(s): Stoklosa, Joseph A
• Assistant Examiner(s): Antiskay, Brian M
• Application Number:
  US14/643,759
• Publication Number:
  US 20150223716A1
• Time in Patent Office: 1,554 Days
• Field of Search: 600372, 600382, 600374, 600386, 600388-393, 600508-509
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 2562/182 Electrical shielding, e.g. using a Faraday cage
• CPC Class Codes: A61B 5/0245 by using sensing means generating electric signals, i.e. ECG signals
• CPC Class Codes: A61B 5/276 Protection against electrode failure
• CPC Class Codes: A61B 5/282 Holders for multiple electrodes for introduction into the body A61B5/287
• CPC Class Codes: A61B 5/6831 Straps, bands or harnesses
• CPC Class Codes: H05K 3/005 Punching of holes
• CPC Class Codes: H05K 3/10 in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
• CPC Class Codes: H05K 9/0079 Electrostatic discharge protection, e.g. ESD treated surface for rapid dissipation of charges
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.
• CPC Class Codes: Y10T 29/49155 Manufacturing circuit on or in base

Abstract

A heart activity sensor structure includes a flexible substrate being substantially non-conductive, at least two electrodes printed on one side of the flexible substrate and configured to be placed against a skin of a user in order to measure biometric signals related to heart activity, and an electrostatic discharge shield printed on opposite side the flexible textile substrate, compared to the printing of the at least two electrodes, for protecting the at least two electrodes from static electricity.

Claims

1. A heart activity sensor structure, comprising:

a first layer comprising at least two printed electrodes on one side of a flexible substrate, the first layer being printed, the at least two printed electrodes being configured to be placed against a skin of a user in order to measure biometric signals related to heart activity;

a second layer comprising the flexible substrate, the flexible substrate being substantially non-conducting;

a third layer comprising a printed electrostatic discharge shield on an opposite side of the flexible substrate in relation to the at least two printed electrodes, the third layer being printed, the printed electrostatic discharge shield protecting the at least two printed electrodes from static electricity;

an insulation encompassing the third layer, the insulation comprising an electrically non-conducting material that provides electrical insulation between the second layer and the third layer;

at least two through holes in the second layer, the third layer, and the insulation; and

one or more insulated conductors coupling to the electrodes through each of the at least two through holes.

2. The heart activity sensor structure of claim 1, wherein the second layer is arranged on top of the first layer and the third layer is arranged on top of the second layer.

3. The heart activity sensor structure of claim 1, wherein the printed electrostatic discharge shield covers at least an area, on the opposite side of the flexible substrate, on which the at least two printed electrodes are located.

4. The heart activity sensor structure of claim 1, further comprising at least one printed grounding element on a same side of the flexible substrate as the at least two printed electrodes, the at least one printed grounding element being electrically coupled, by printed electrical connection, to the printed electrostatic discharge shield and configured to contact the skin of the user.

5. The heart activity sensor structure of claim 4, wherein the at least one printed grounding element is printed at a distance from the at least two printed electrodes.

6. The heart activity sensor structure of claim 4, wherein the at least one printed grounding element is configured to conduct electrostatic discharges away from measuring areas of the at least two printed electrodes.

7. The heart activity sensor structure of claim 4, wherein at least one location in which the at least one printed grounding element is configured to contact the skin is at the at least one end of the flexible substrate.

8. The heart activity sensor structure of claim 4, wherein the printed electrostatic discharge shield covers an area, on the opposite side of the flexible substrate, on which the at least one printed grounding element is located.

9. The heart activity sensor structure of claim 4, wherein the at least one printed grounding element comprises two or more printed grounding elements printed on the flexible substrate so that the at least two printed electrodes are located substantially between the two or more printed grounding elements.

10. The heart activity sensor structure of claim 4, wherein the flexible substrate comprises at least one through-hole, and corresponding at least one printed lead-through printed to the flexible substrate, wherein the at least one printed lead-through enables electrical coupling between the at least one printed grounding element and the printed electrostatic discharge shield.

11. The heart activity sensor structure of claim 1, further comprising a connection module for electrically coupling an electronics module with the at least two printed electrodes, wherein the connection module is electrically coupled with the at least two printed electrodes.

12. The heart activity sensor structure of claim 11, wherein the connection module is arranged on top of the printed electrostatic discharge shield.

13. The heart activity sensor structure of claim 11, wherein the flexible substrate and the printed electrostatic discharge shield comprise at least one through-hole, and corresponding at least one printed lead-through printed to at least one of the flexible substrate, and the printed electrostatic discharge shield, and wherein the at least one printed lead through enables electrical coupling between the at least two printed electrodes and the connection module.

14. The heart activity sensor structure of claim 11, wherein the electronics module is configured at least to transmit information related to the heart activity to a training computer.

16. The heart activity sensor structure of claim 11, wherein the connection module comprises a base for detachably mounting the electronics module.

15. The heart activity sensor structure of 11, wherein the electronics module is integrated as part of the heart activity sensor structure.

17. A method of manufacturing a heart activity sensor structure, comprising:

printing a first layer comprising at least two printed electrodes on one side of a flexible substrate, the at least two printed electrodes being configured to be placed against a skin of a user in order to measure biometric signals related to heart activity;

providing a second layer comprising the flexible substrate, the flexible substrate being substantially non-conducting;

printing a third layer comprising a printed electrostatic discharge shield on an opposite side of the flexible substrate in relation to the at least two printed electrodes, the printed electrostatic discharge shield protecting the at least two printed electrodes from static electricity;

providing an insulation encompassing the third layer, the insulation comprising an electrically non-conducting material that provides electrical insulation between the second layer and the third layer;

providing at least two through holes in the second layer, the third layer, and the insulation; and

providing one or more insulated conductors coupling to the electrodes through each of the at least two through holes.

18. The method of claim 17, further comprising printing at least one grounding element on a same side of the flexible substrate as the at least two printed electrodes, the at least one printed grounding element being electrically coupled, by printed electrical connection, to the printed electrostatic discharge shield and configured to contact the skin of the user.

19. The method of claim 17, further comprising providing at least one through-hole in the flexible substrate and the printed electrostatic discharge shield.

20. The method of claim 19, further comprising printing at least one printed lead-through, which corresponds to the at least one through-hole, to at least one of the flexible substrate and the printed electrostatic discharge shield, the at least one printed lead-through enabling electrical coupling between the at least two printed electrodes and a connection module.