Rotational coupling device for surgical instrument with flexible actuators

• US 10,314,603 B2
• Filed: 11/23/2015
• Issued: 06/11/2019
• Est. Priority Date: 11/25/2008
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Conlon, Sean P.
• Primary Examiner(s): Shi, Katherine M
• Application Number:
  US14/948,782
• Publication Number:
  US 20160074056A1
• Time in Patent Office: 1,296 Days
• Field of Search: 606142, 606143, 606148, 606170, 606174, 606205, 606207, 606208
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/0038 Simultaneous actuation of two tools by pushing one button or the like
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2938 Independently actuatable jaw members, e.g. two actuating rods
• CPC Class Codes: F16C 1/101 Intermediate connectors for joining portions of split flexible shafts and/or sheathings
• CPC Class Codes: F16C 2316/10 in medical appliances, e.g. in diagnosis, dentistry, instruments, prostheses, medical imaging appliances
• CPC Class Codes: F16H 19/06 comprising flexible members, e.g. an endless flexible member
• CPC Class Codes: F16H 2019/0695 Generating pivoting movement of a joint

Abstract

Rotational couplers for use with surgical devices that are actuated by semi-flexible actuators such as wires and the like. The couplers enable the actuators to apply various actuation motions to actuation features on the surgical device as well as other actuators to apply axial and rotational motions to the surgical device to manipulate the device into various orientations relative to an elongate shaft to which the device is movably attached.

Claims

1. A surgical instrument, comprising:

a rotational connector comprising;

a first hollow member configured for movement relative to a longitudinal axis of an elongate shaft, wherein the first hollow member comprises a distal segment and a proximal segment;

a second hollow member configured for movement relative to the longitudinal axis of the elongate shaft, wherein the second hollow member comprises a distal segment and a proximal segment; and

wherein the proximal segment of the second hollow member is configured to rotatably couple the distal segment of the first hollow member to interlink the first hollow member and the second hollow member for mutual axial movement within the elongate shaft while permitting the first hollow member and the second hollow member to rotate relative to one another within the elongate shaft;

a first input actuator coupled to the proximal segment of the first hollow member at a point radially offset from the longitudinal axis; and

a first output actuator coupled to the distal segment of the second hollow member at a point radially offset from the longitudinal axis.

2. The surgical instrument of claim 1, wherein the first input actuator and the first output actuator are rotatable relative to one another about the longitudinal axis.

3. The surgical instrument of claim 1, wherein the first input actuator and the first output actuator are semi-flexible.

4. The surgical instrument of claim 1, further comprising:

an end effector comprising at least one actuation feature, wherein the rotational connector and the first output actuator are configured to transfer an axial motion applied to the first input actuator to the at least one actuation feature.

5. A surgical instrument, comprising:

an elongate shaft defining a longitudinal axis;

an end effector operably coupled to the elongate shaft;

a rotational connector coupling the end effector to the elongate shaft, the rotational connector configured to pivot the end effector relative to the longitudinal axis, the rotational connector comprising;

a first hollow member configured for movement relative to the longitudinal axis of the elongate shaft, wherein the first hollow member comprises a distal segment and a proximal segment;

a second hollow member configured for movement relative to the longitudinal axis of the elongate shaft, wherein the second hollow member comprises a distal segment and a proximal segment; and

wherein the proximal segment of the second hollow member is configured to rotatably couple the distal segment of the first hollow member to interlink the first hollow member and the second hollow member for mutual axial movement within the elongate shaft while permitting the first hollow member and the second hollow member to rotate relative to one another within the elongate shaft;

a first input actuator coupled to the proximal segment of the first hollow member at a point radially offset from the longitudinal axis; and

a first output actuator coupled to the distal segment of the second hollow member at a point radially offset from the longitudinal axis.

6. The surgical instrument of claim 5, wherein the first input actuator and the first output actuator are rotatable relative to one another about the longitudinal axis.

7. The surgical instrument of claim 5, wherein the first input actuator and the first output actuator are semi-flexible.

8. The surgical instrument of claim 5, wherein the end effector comprises at least one actuation feature, wherein the rotational connector and the first output actuator are configured to transfer an axial motion applied to the first input actuator to the at least one actuation feature.