Cuff stitching reinforcement

• US 10,314,693 B2
• Filed: 11/20/2014
• Issued: 06/11/2019
• Est. Priority Date: 11/27/2013
• Status: Active Grant

• Current Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories)
• Original Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories)
• Inventors: Braido, Peter N., McCarthy, Andrea L., Smith, Kent J.
• Primary Examiner(s): Schillinger, Ann
• Application Number:
  US14/548,723
• Publication Number:
  US 20150148893A1
• Time in Patent Office: 1,664 Days
• CPC Class Codes: A61F 2/2409 Support rings therefor, e.g. for connecting valves to tissue annuloplasty rings A61F2/2442
• CPC Class Codes: A61F 2/2412 with soft flexible valve members, e.g. tissue valves shaped like natural valves check valves with flexible valve members in general F16K15/14
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2220/0008 Fixation appliances for connecting prostheses to the body
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2250/0023 differing in porosity
• CPC Class Codes: A61F 2250/0063 Nested prosthetic parts
• CPC Class Codes: A61F 2250/0069 Sealing means
• CPC Class Codes: D05B 1/12 Lock-stitch seams
• CPC Class Codes: D05B 1/14 Combined or alternative chain-stitch and lock-stitch seams

Abstract

A prosthetic heart valve includes a collapsible and expandable stent having a proximal end, a distal end, an annulus section adjacent the proximal end and an aortic section adjacent the distal end, the stent including a plurality of struts. A cuff may be coupled to the stent so that a flat, bottom edge of the cuff lies adjacent the proximal end of the stent. A pattern of stitches may be circumferentially disposed around the flat bottom edge of the cuff, the pattern of stitches alternating between stitches sewn to the cuff only and stitches sewn to both the cuff and the stent.

Claims

1. A prosthetic heart valve, comprising:

a collapsible and expandable stent having an inflow end at a proximal end, an outflow end at a distal end, an annulus section adjacent the inflow end and an aortic section adjacent the outflow end, the stent including a plurality of struts forming a plurality of cells disposed in rows;

a cuff coupled to the stent so that a flat bottom edge of the cuff lies adjacent the inflow end of the stent, the cuff fully covering each cell of a proximal-most row of cells closest to the inflow end of the stent; and

a pattern of stitches circumferentially disposed around the flat bottom edge of the cuff, the pattern of stitches alternating between stitches of a first type having a first shape and being sewn to the cuff only and stitches of a second type having a second shape different from the first shape and being sewn to both the cuff and the stent.

2. The prosthetic heart valve of claim 1, wherein the pattern of stitches includes a plurality of locking stitches.

3. The prosthetic heart valve of claim 1, wherein the first type of stitch is a locking stitch sewn to the cuff only.

4. The prosthetic heart valve of claim 1, wherein the second type of stitch is a locking stitch sewn to the cuff and to at least a portion of the stent.

5. The prosthetic heart valve of claim 1, wherein the pattern includes two adjacent stitches of the first type followed by a single stitch of the second type.

6. The prosthetic heart valve of claim 1, wherein the plurality of struts form horseshoe-shaped ends at the inflow end of the stent, and the pattern of stitches couples the cuff to the horseshoe-shaped ends.

7. The prosthetic heart valve of claim 6, wherein the pattern of stitches includes locking stitches sewn only to the cuff between the horseshoe-shaped ends.

8. The prosthetic heart valve of claim 1, wherein each of the plurality of cells has apices, and the stitches sewn to both the cuff and the stent are coupled to proximal-most ones of the apices.

9. The prosthetic heart valve of claim 1, wherein the stitches sewn to both the cuff and the stent are coupled to a single location of each of a number of the plurality of cells.

10. A method of making a prosthetic heart valve, comprising:

providing a collapsible and expandable stent having an inflow end at a proximal end, an outflow end at a distal end, an annulus section adjacent the inflow end and an aortic section adjacent the outflow end, the stent including a plurality of struts forming a plurality of cells disposed in rows;

coupling a cuff to the stent so that a flat bottom edge of the cuff lies adjacent the inflow end of the stent so that the cuff fully covers each cell of a proximal-most row of cells closest to the inflow end of the stent; and

sewing a pattern of stitches circumferentially around the flat bottom edge of the cuff, the pattern of stitches alternating between stitches of a first type having a first shape and sewn to the cuff only and stitches of a second type having a second shape different from the first shape and sewn to both the cuff and the stent.

11. The method of claim 10, wherein sewing the pattern of stitches comprises forming a plurality of locking stitches.

12. The method of claim 10, wherein sewing a pattern of stitches comprises sewing a recurring pattern comprised of the first type of stitch and the second type of stitch.

13. The method of claim 10, wherein sewing a pattern of stitches comprises sewing a first type of stitch that is a locking stitch sewn to the cuff only.