Catheter shaft designs

• US 10,315,018 B2
• Filed: 05/16/2016
• Issued: 06/11/2019
• Est. Priority Date: 09/27/2006
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Eidenschink, Tracee E. J., Heidner, Matthew C.
• Primary Examiner(s): Bosques, Edelmira
• Application Number:
  US15/155,559
• Publication Number:
  US 20160296734A1
• Time in Patent Office: 1,121 Days
• CPC Class Codes: A61L 29/02 Inorganic materials
• CPC Class Codes: A61L 29/14 Materials characterised by their function or physical properties , e.g. lubricating compositions
• CPC Class Codes: A61L 29/18 Materials at least partially X-ray or laser opaque
• CPC Class Codes: A61M 2025/0004 having two or more concentrically arranged tubes for forming a concentric catheter system
• CPC Class Codes: A61M 2025/0183 Rapid exchange or monorail catheters
• CPC Class Codes: A61M 2025/1079 having radio-opaque markers in the region of the balloon
• CPC Class Codes: A61M 25/0028 characterized by features relating to at least one lumen located at the proximal part of the catheter, e.g. alterations in lumen shape or valves catheter hubs A61M25/0097
• CPC Class Codes: A61M 25/10 Balloon catheters A61M25/0125 takes precedence; embolectomy A61B17/22032; retractors A61B17/02; inflatable balloons for placing stents or stent-grafts A61F2/958 ; stomach balloons for treatment of obesity A61F5/0003; oesophagal tubes A61J15/00
• CPC Class Codes: A61M 25/1025 Connections between catheter tubes and inflation tubes
• CPC Class Codes: A61M 25/1029 Production methods of the balloon members, e.g. blow-moulding, extruding, deposition or by wrapping a plurality of layers of balloon material around a mandril
• CPC Class Codes: A61M 29/02 Dilators made of swellable material balloon catheters for angioplasty A61M25/104

Abstract

Disclosed is a balloon catheter that can comprise an elongate support member, an inflation tube, a guidewire tube and a balloon. The guidewire tube can define a guidewire port at its proximal end, and can extend from the port through an opening in a wall of the elongate support member and distally through a first lumen of the elongate support member, in some cases to the distal end of the catheter. The inflation tube can be disposed over a distal portion of the elongate support member, a portion of the guidewire tube, a portion of the inner assembly, or any combination thereof, forming a second lumen. The distal end of the balloon can be attached to the guidewire tube and the proximal end of the balloon can be attached to the inflation tube. The inside of the balloon can be in fluid communication with the first lumen and with the second lumen, allowing the balloon to be inflated and/or deflated. The elongate support member can also have cuts in it. For example, the elongate support member can have apertures formed in it, or apertures and spiral cuts.

Claims

1. A balloon catheter comprising:

a hypotube defining a first lumen and having a proximal end and a distal end and a proximal portion and a distal portion adjacent the proximal and distal ends respectively;

a balloon attached to the hypotube near the hypotube distal end;

a guidewire tube having a proximal end and a distal end, the proximal end of the guidewire tube forming a guidewire port with the hypotube, the guidewire tube extending through an opening in the hypotube and distally within the hypotube, defining a guidewire lumen; and

an annular inflation lumen defined within the distal portion of the hypotube and formed between the hypotube and the guidewire tube;

wherein the balloon is attached to the hypotube by an inflation tube;

wherein a portion of the hypotube extends within a lumen of the inflation tube;

wherein the guidewire tube extends through a side wall of the inflation tube.

2. The balloon catheter of claim 1, wherein the hypotube has one or more cuts formed in the proximal portion and one or more cuts formed in the distal portion, the one or more cuts of the proximal portion differing from the one or more cuts of the distal portion in at least one of the following characteristics:

cut density, cut shape, cut angle, placement of the one or more cuts relative to one another, and a type of cut.

3. The balloon catheter of claim 2, wherein the one or more cuts in the proximal portion comprise a plurality of apertures of a first density and the one or more cuts in the distal portion comprise a plurality of apertures of a second density, the first density and the second density being different.

4. The balloon catheter of claim 3, wherein the second density is greater than the first density.

5. The balloon catheter of claim 2, wherein the one or more cuts in the proximal portion comprise a plurality of apertures and the one or more cuts in the distal portion comprises one or more spiral cuts.

6. The balloon catheter of claim 2, wherein a portion of the one or more cuts is covered with a tubular member.

7. The balloon catheter of claim 2, wherein a portion of the one or more cuts is covered with a coating material.

8. The balloon catheter of claim 1, wherein the opening comprises a cut out portion of the hypotube.

9. The balloon catheter of claim 1, wherein the distal end of the balloon is fixed to a distal portion of the guidewire tube.

10. The balloon catheter of claim 9, wherein the guidewire tube further comprises one or more radiopaque markers.

11. The balloon catheter of claim 10, wherein the one or more radiopaque markers are located within the balloon.

12. The balloon catheter of claim 1, wherein the hypotube further comprises a stinger joining the proximal portion and the distal portion.

13. The balloon catheter of claim 12, wherein the guidewire tube enters the lumen of the hypotube in the vicinity of the stinger.

14. A balloon catheter comprising:

a hypotube defining a first lumen and having a proximal end and a distal end and a proximal portion and a distal portion adjacent the proximal and distal ends respectively;

a balloon attached to the hypotube near the hypotube distal end;

a guidewire tube having a proximal end and a distal end, the proximal end of the guidewire tube forming a guidewire port with the hypotube, the guidewire tube extending through an opening in the hypotube and distally within the hypotube, defining a guidewire lumen; and

an annular inflation lumen defined within the distal portion of the hypotube and formed between the hypotube and the guidewire tube;

wherein the opening comprises a space between two adjacent windings of a spiral cut portion of the hypotube.

15. The balloon catheter of claim 14, wherein the hypotube has one or more cuts formed in the proximal portion and one or more cuts formed in the distal portion, the one or more cuts of the proximal portion differing from the one or more cuts of the distal portion in at least one of the following characteristics:

cut density, cut shape, cut angle, placement of the one or more cuts relative to one another, and a type of cut.

16. The balloon catheter of claim 15, wherein the one or more cuts in the proximal portion comprise a plurality of apertures of a first density and the one or more cuts in the distal portion comprise a plurality of apertures of a second density, the first density and the second density being different.

17. The balloon catheter of claim 16, wherein the second density is greater than the first density.

18. The balloon catheter of claim 15, wherein the one or more cuts in the proximal portion comprise a plurality of apertures and the one or more cuts in the distal portion comprises one or more spiral cuts.

19. The balloon catheter of claim 15, wherein a portion of the one or more cuts is covered with a tubular member.

20. The balloon catheter of claim 15, wherein a portion of the one or more cuts is covered with a coating material.