Fenestration unit monitoring apparatus with tethers and methods

• US 10,317,247 B1
• Filed: 12/30/2015
• Issued: 06/11/2019
• Est. Priority Date: 01/05/2015
• Status: Active Grant

• Current Assignee: Andersen Corporation
• Original Assignee: Andersen Corporation
• Inventors: Wernlund, Chad, Plummer, David
• Primary Examiner(s): Nguyen, Tai T
• Application Number:
  US14/983,766
• Time in Patent Office: 1,259 Days
• Field of Search: 3405456, 3405457, 3405459, 340540, 340541, 340542, 292240, 292241
• CPC Class Codes: E06B 7/28 Other arrangements on doors or windows, e.g. door-plates, windows adapted to carry plants, hooks for window cleaners edge protecting devices for door leaves E06B3/88; special glazing; emergency glazing; double glazing E06B3/66
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: H01H 11/005 of reed switches
• CPC Class Codes: H01H 3/163 associated with locking or manipulating means of the closing member
• CPC Class Codes: H01H 35/02 Switches operated by change of position, inclination or orientation of the switch itself in relation to gravitational field tilting mercury container H01H29/20; change of position due to change of liquid level H01H35/18
• CPC Class Codes: H01H 36/0013 characterised by the co-operation between reed switch and permanent magnet; Magnetic circuits
• CPC Class Codes: H01H 36/0046 Limit switches, also fail-safe operation or anti-tamper considerations

Abstract

The fenestration unit monitoring apparatus with tethers are configured to retrofit an existing fenestration unit to incorporate components that are capable of monitoring the locked or unlocked status of the existing lock assembly and/or the panel position status of a movable panel of the fenestration unit. The fenestration unit monitoring apparatus include a lock status sensor located on a tether such that the lock status sensor can be positioned within an existing fenestration unit lock assembly when a monitor housing of the fenestration unit monitoring apparatus is located on the fenestration unit adjacent the fenestration unit lock assembly.

Claims

1. A fenestration unit monitoring apparatus configured for retrofitting an existing fenestration unit having a lock assembly mounted on a frame member of a fenestration unit panel, the fenestration unit monitoring apparatus comprising:

a monitor housing configured for mounting on a surface of the frame member of the fenestration unit panel;

a controller located on a controller body within the monitor housing;

a panel position sensor located in the monitor housing and operably connected to the controller, the panel position sensor configured to detect a selected position of the fenestration unit panel and provide a signal to the controller indicative of the selected position of the fenestration unit panel;

a lock status sensor located on a tether, wherein the lock status sensor is located outside of the monitor housing and operably connected to the controller through one or more conductors, wherein the one or more conductors extend from the controller body to the lock status sensor along the tether, wherein the tether is configured to be located between a base of the lock assembly and the frame member on which the lock assembly is mounted such that the lock status sensor is positioned underneath the base of the lock assembly, and wherein the lock status sensor is configured to detect a status of a lock assembly on the fenestration unit panel;

wherein the controller is configured to;

receive a lock signal from the lock status sensor when the lock assembly is in a locked state;

receive a panel position signal from the panel position sensor when the panel position sensor detects that the fenestration unit panel is in the selected position; and

provide an indication of a status of one or both of the lock signal and the panel position signal.

2. An apparatus according to claim 1, wherein the tether comprises a sheet-form substrate, wherein the one or more conductors are located on or in the substrate.

3. An apparatus according to claim 2, wherein the tether is rotatably attached to the controller body such that the tether is configured to rotate between a first position and a second position in a plane defined by a base of the monitor housing.

4. An apparatus according to claim 3, wherein the lock status sensor remains operably connected to the controller through one or more conductors while the tether rotates between the first position and the second position.

5. An apparatus according to claim 2, wherein tether comprises a standoff located between the monitor housing and the lock status sensor, wherein the tether is thicker in the area occupied by the standoff than in the areas not occupied by the standoff and wherein the one or more conductors do not extend through the area occupied by the standoff.

6. An apparatus according to claim 1, wherein the lock status sensor comprises a proximity sensor configured to detect presence of a lock component of the lock assembly when the lock assembly is in the locked state.

7. An apparatus according to claim 1, wherein the lock status sensor comprises a magnetic switch mounted on the tether and a permanent magnet configured for attachment to the lock assembly on the fenestration unit panel, wherein the lock assembly moves the permanent magnet towards the magnetic switch when the lock assembly is moved into the locked state.

8. An apparatus according to claim 7, wherein the permanent magnet is mounted in a magnet housing configured for attachment to a rotating component of the lock assembly, wherein the magnet housing and the magnet rotate with the rotating component of the lock assembly.

9. An apparatus according to claim 1, wherein the panel position sensor is attached to the controller body and operably connected to the controller through the controller body.

10. An apparatus according to claim 9, wherein the panel position sensor comprises a magnetic switch.

11. An apparatus according to claim 10, wherein the apparatus further comprises a plunger assembly separate and discrete from the monitor housing, wherein the plunger assembly is configured for insertion into a bore located in the frame member of the fenestration unit panel proximate the monitor housing, wherein the plunger assembly comprises:

a plunger mounted for movement along a plunger axis within a plunger housing;

a permanent magnet attached to the plunger such that the permanent magnet moves along the plunger axis with the plunger; and

a biasing element located in the plunger housing, the biasing element exerting a biasing force moving the plunger to a first position in which the plunger extends out of the plunger housing, wherein the plunger is configured to move into a second position in the plunger housing along the plunger axis when the plunger is acted on by a force acting on the plunger against the biasing force;

and wherein the permanent magnet activates the magnetic switch when the plunger is in the second position but does not activate the magnetic switch when the plunger is in the first position.

12. An apparatus according to claim 1, wherein the apparatus further comprises a transmitter located on the controller body and operably connected to the controller, wherein providing an indication of the status of one or both of the lock signal and the panel position signal comprises actuating the transmitter to transmit one or more control signals, wherein the one or more control signals are indicative of the status of one or both of the lock signal and the panel position signal.

13. A method of installing a fenestration unit monitoring apparatus on an existing fenestration unit having a lock assembly mounted on a frame member of a fenestration unit panel, the method comprising:

attaching a monitor housing to the frame member of the fenestration unit panel, wherein the monitor housing comprises a controller located on a controller body within the monitor housing and a panel position sensor located in the monitor housing and operably connected to the controller, the panel position sensor configured to detect a selected position of the fenestration unit panel and provide a signal to the controller indicative of the selected position of the fenestration unit panel;

positioning a lock status sensor underneath a base of the lock assembly mounted on the frame member of the fenestration unit panel, a lock status sensor located outside of the monitor housing and operably connected to the controller through one or more conductors, wherein the one or more conductors extend from the controller body to the lock status sensor along a tether, wherein the tether is rotatably attached to the controller body, and wherein attaching the monitor housing to the frame member comprises rotating the tether between a first position and a second position in a plane defined by a base of the monitor housing, and wherein the lock status sensor is configured to detect a status of a lock assembly on the fenestration unit panel;

wherein the controller;

receives a lock signal from the lock status sensor when the lock assembly is in a locked state;

receives a panel position signal from the panel position sensor when the panel position sensor detects that the fenestration unit panel is in the selected position; and

provides an indication of a status of one or both of the lock signal and the panel position signal.

14. A method according to claim 13, wherein the tether comprises a sheet-form substrate, wherein the one or more conductors are located on or in the substrate.

15. A method according to claim 13, wherein the lock status sensor comprises a proximity sensor, and wherein the lock status sensor detects the presence of a lock component of the lock assembly when the lock assembly is in the locked state.

16. A method according to claim 13, wherein the lock status sensor comprises a magnetic switch mounted on the tether and a permanent magnet, wherein positioning the lock status sensor comprises attaching the permanent magnet to the lock assembly, wherein the lock assembly moves the permanent magnet towards the magnetic switch when the lock assembly is moved into the locked state.

17. A method according to claim 13, wherein the panel position sensor is attached to the controller body and operably connected to the controller through the controller body.

18. A method according to claim 13, wherein the fenestration unit monitoring apparatus further comprises a transmitter located on the controller body and operably connected to the controller, wherein providing an indication of the status of one or both of the lock signal and the panel position signal comprises actuating the transmitter to transmit one or more control signals, wherein the one or more control signals are indicative of the status of one or both of the lock signal and the panel position signal.

19. A fenestration unit monitoring apparatus configured for retrofitting an existing fenestration unit having a lock assembly mounted on a frame member of a fenestration unit panel, the fenestration unit monitoring apparatus comprising:

a monitor housing configured for mounting on a surface of the frame member of the fenestration unit panel;

a controller located on a controller body within the monitor housing;

a panel position sensor located in the monitor housing and operably connected to the controller, the panel position sensor configured to detect a selected position of the fenestration unit panel and provide a signal to the controller indicative of the selected position of the fenestration unit panel;

a lock status sensor located on a tether, wherein the lock status sensor is located outside of the monitor housing and operably connected to the controller through one or more conductors, wherein the one or more conductors extend from the controller body to the lock status sensor along the tether, wherein the lock status sensor is configured to detect a status of a lock assembly on the fenestration unit panel, the lock status sensor comprising a magnetic switch mounted on the tether and a permanent magnet configured for attachment to the lock assembly on the fenestration unit panel, wherein the lock assembly moves the permanent magnet towards the magnetic switch when the lock assembly is moved into the locked state;

wherein the controller is configured to;

receive a lock signal from the lock status sensor when the lock assembly is in a locked state;

receive a panel position signal from the panel position sensor when the panel position sensor detects that the fenestration unit panel is in the selected position; and

provide an indication of a status of one or both of the lock signal and the panel position signal.

20. An apparatus according to claim 19, wherein the tether is rotatably attached to the controller body such that the tether is configured to rotate between a first position and a second position in a plane defined by a base of the monitor housing.

21. An apparatus according to claim 19, wherein tether comprises a standoff located between the monitor housing and the lock status sensor, wherein the tether is thicker in the area occupied by the standoff than in the areas not occupied by the standoff and wherein the one or more conductors do not extend through the area occupied by the standoff.

22. An apparatus according to claim 19, wherein the permanent magnet is mounted in a magnet housing configured for attachment to a rotating component of the lock assembly, wherein the magnet housing and the magnet rotate with the rotating component of the lock assembly.

23. An apparatus according to claim 19, wherein the panel position sensor is attached to the controller body and operably connected to the controller through the controller body.

24. A fenestration unit monitoring apparatus configured for retrofitting an existing fenestration unit having a lock assembly mounted on a frame member of a fenestration unit panel, the fenestration unit monitoring apparatus comprising:

a monitor housing configured for mounting on a surface of the frame member of the fenestration unit panel;

a controller located on a controller body within the monitor housing;

a panel position sensor located in the monitor housing and operably connected to the controller, the panel position sensor configured to detect a selected position of the fenestration unit panel and provide a signal to the controller indicative of the selected position of the fenestration unit panel, wherein the panel position sensor comprises a magnetic switch, and wherein the panel position sensor is attached to the controller body and operably connected to the controller through the controller body;

a lock status sensor located on a tether, wherein the lock status sensor is located outside of the monitor housing and operably connected to the controller through one or more conductors, wherein the one or more conductors extend from the controller body to the lock status sensor along the tether, and wherein the lock status sensor is configured to detect a status of a lock assembly on the fenestration unit panel;

a plunger assembly separate and discrete from the monitor housing, wherein the plunger assembly is configured for insertion into a bore located in the frame member of the fenestration unit panel proximate the monitor housing, wherein the plunger assembly comprises;

a plunger mounted for movement along a plunger axis within a plunger housing;

a permanent magnet attached to the plunger such that the permanent magnet moves along the plunger axis with the plunger; and

a biasing element located in the plunger housing, the biasing element exerting a biasing force moving the plunger to a first position in which the plunger extends out of the plunger housing, wherein the plunger is configured to move into a second position in the plunger housing along the plunger axis when the plunger is acted on by a force acting on the plunger against the biasing force;

and wherein the permanent magnet activates the magnetic switch when the plunger is in the second position but does not activate the magnetic switch when the plunger is in the first position;

wherein the controller is configured to;

receive a lock signal from the lock status sensor when the lock assembly is in a locked state;

receive a panel position signal from the panel position sensor when the panel position sensor detects that the fenestration unit panel is in the selected position; and

provide an indication of a status of one or both of the lock signal and the panel position signal.

25. An apparatus according to claim 24, wherein the tether is rotatably attached to the controller body such that the tether is configured to rotate between a first position and a second position in a plane defined by a base of the monitor housing.

26. An apparatus according to claim 24, wherein tether comprises a standoff located between the monitor housing and the lock status sensor, wherein the tether is thicker in the area occupied by the standoff than in the areas not occupied by the standoff and wherein the one or more conductors do not extend through the area occupied by the standoff.

27. An apparatus according to claim 24, wherein the lock status sensor comprises a proximity sensor configured to detect presence of a lock component of the lock assembly when the lock assembly is in the locked state.