Sensor apparatus

• US 10,317,262 B2
• Filed: 12/29/2014
• Issued: 06/11/2019
• Est. Priority Date: 12/27/2013
• Status: Active Grant

• Current Assignee: Xsens AS
• Original Assignee: Xsens AS
• Inventors: Kippersund, Remi Andre, Husebo, Magne Kjetil, Lunde, Per, Froysa, Kjell-Eivind, Thomas, Peter, Lohne, Kjetil Daae, Hellevang, Jon
• Primary Examiner(s): Le, Son T
• Assistant Examiner(s): Mercado, Alexander A
• Application Number:
  US15/108,527
• Publication Number:
  US 20160320219A1
• Time in Patent Office: 1,625 Days
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/662 Constructional details
• CPC Class Codes: G01F 1/663 by measuring Doppler frequency shift
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01N 2291/02433 Gases in liquids, e.g. bubbles, foams
• CPC Class Codes: G01N 2291/0289 Internal structure, e.g. defects, grain size, texture
• CPC Class Codes: G01N 29/22 Details , e.g. general constructional or apparatus details
• CPC Class Codes: G01P 5/001 Full-field flow measurement, e.g. determining flow velocity and direction in a whole region at the same time, flow visualisation

Abstract

A sensor apparatus is provided for measuring characteristics of a wall of a structure and/or a medium in contact with the structure, wherein the sensor apparatus includes a transducer arrangement disposed at least partially around a planar or curved surface of a wall of the structure, or disposed over a region of a planar or curved surface of a wall of the structure. The sensor apparatus includes a transducer waveguide including at least one free distal end whereat one or more driver and/or receiver elements are mounted on one or more sides of the at least one free distal end. Moreover, the transducer arrangement is operable, when interrogating the structure to perform at least one of: switching between selected acoustic wave modes present in an acoustic wave propagation, steering an acoustic propagation direction of the acoustic wave propagation.

Claims

1. A sensor apparatus for measuring characteristics of a wall of a structure and/or a medium in contact with the structure, wherein the sensor apparatus includes a transducer arrangement disposed in operation at least partially around a planar or curved surface of the wall of the structure, or disposed over a region of a planar or curved surface of the wall of the structure, wherein:

the sensor apparatus includes a transducer waveguide including at least one free distal end whereat one or more driver elements are mounted on the at least one free distal end, wherein the at least one free distal end includes a neck region which is operable to couple one or more Lamb modes of propagation between the one or more driver elements and a remainder of the transducer waveguide in contact with the wall of the structure;

wherein the neck region and the remainder of the transducer waveguide have a substantially similar thickness to the wall of the structure, and is fabricated from a material which is substantially similar to that of the wall of the structure, wherein the neck region and the remainder of the transducer waveguide have substantially similar acoustic dispersion characteristics as the wall of the structure; and

wherein the one or more driver elements are operable to excite an acoustic Lamb mode propagation within the wall of the structure, via the Lamb wave propagation in the transducer waveguide, for providing information indicative of properties of the wall and/or material present in the vicinity of the wall which interacts with the acoustic Lamb wave propagation in the wall of the structure.

2. The sensor apparatus as claimed in claim 1, wherein the transducer waveguide is operable to excite a helical acoustic Lamb wave propagation in the wall of the structure, wherein the structure is a pipe, and the transducer waveguide is curved about the pipe.

3. The sensor apparatus as claimed in claim 1, wherein the one or more driver elements of the transducer waveguide are operable to select one or more specific Lamb modes of the acoustic Lamb wave propagation by exciting a predominantly through-thickness stress/displacement signature for the one or more specific Lamb modes.

4. The sensor apparatus as claimed in claim 3, wherein the one or more driver elements are configurable by selectively exciting them to switch between the one or more specific Lamb modes.

5. The sensor apparatus as claimed in claim 1, wherein the or more driver elements are disposed in a phase array configuration.

6. The sensor apparatus as claimed in claim 1, wherein an amplitude of one or more of the Lamb modes excited in the transducer waveguide are monitored by an additional one or more sensors attached to the transducer waveguide.

7. The sensor apparatus as claimed in claim 1, wherein the one or more driver elements are provided with a shielding arrangement for shielding them from thermal and/or ionizing radiation emitted from the structure.

8. The sensor apparatus as claimed in claim 1, wherein the transducer waveguide is detachably mountable to the structure.

9. The sensor apparatus as claimed in claim 1, wherein the sensor apparatus includes a data processing arrangement for generating drive signals to drive the one or more driver elements for selectively interrogating one or more regions adjacent to the wall of the structure, and the data processing arrangement is operable to receive signals from the one or more regions, and to perform tomographic computation upon the data to identify, in respect of the wall, at least one of:

a scale hydrate deposit on the wall, erosion and/or corrosion of the wall, cracking of the wall.

10. The sensor apparatus as claimed in claim 1, wherein the sensor apparatus further includes one or more environmental sensors disposed in a region between an outer surface of the wall of the structure and a cladding of the structure, wherein the one or more environmental sensors are disposed remotely in respect of the transducer waveguide and are operable to receive acoustic radiation coupled along the wall of the structure to the one or more environmental sensors.

11. The sensor apparatus as claimed in claim 10, wherein the environmental sensors are operable to measure chemical parameters relating to at least one, of:

liquid water, humidity, salinity, pH and electrical conductivity.

12. The sensor apparatus as claimed in claim 10, wherein the transducer waveguide and the one or more environmental sensors employ a common optical fibre with the one or more environmental sensors formed therealong for sensing purposes.

13. The sensor apparatus as claimed in claim 1, wherein the transducer arrangement includes a spatially distributed array of sensors disposed on an external surface of the wall for receiving acoustic radiation coupled through the wall thereto and wherein the spatially distributed array of sensors is implemented using a plurality of Bragg grating filter sensors distributed along one or more optical fibres, wherein the Bragg grating filter sensors are optically interrogated in operation via optical radiation guided through the one or more optical fibres and selectively reflected and/or transmitted at the Bragg grating filter sensors.

14. The sensor apparatus as claimed in claim 13, wherein the spatially distributed array of sensors is interspersed between the transducer waveguide of the transducer arrangement for generating one or more beams.

15. The sensor apparatus as claimed in claim 1, wherein the transducer arrangement includes one or more interfacing components which enabled the transducer arrangement to be excited from one or more optical signals conveyed via one or more optical fibres coupled to the sensor apparatus and/or to output its received acoustic radiation signals via the wall in an optical form via one or more optical fibres.

16. The sensor apparatus as claimed in claim 15, wherein the one or more interfacing components are based on a use of Silicon Carbide semiconductor devices.

17. The sensor apparatus as claimed in claim 1, wherein the sensor apparatus is adapted to operate in one or more of:

petrochemical facilities, chemical processing facilities, nuclear energy facilities, fermentation tank facilities, food processing facilities, water treatment facilities, and waste treatment facilities.

18. The sensor apparatus as claimed in claim 1, wherein the sensor apparatus is arranged to operate such that:

(a) a plurality of beams are arranged to interrogate sampling points off-axis and on-axis in a cross-section of a region for determining whether a flow therein is laminar, transitional or turbulent;

(b) the plurality of beams are employed in a repetitive manner to monitor temporal fluctuations in the flow;

(c) the transducer arrangement is operable to sense spatially varying attenuation of a received acoustic radiation thereat for determining an occurrence of one or more gas volumes present within the region;

(d) the transducer arrangement is employed for performing time-of-flight measurements for propagation of the received acoustic radiation within the region in upstream and downstream flow directions; and

(e) the transducer arrangement is coupled to a corresponding signal processing arrangement for exciting the transducer arrangement and for processing received signals generated by the transducer arrangement to provide measurement output data representative of at least one of;

flow velocity within the region, an indication of phases present in the region, a flow rate through the region.

21. The sensor apparatus as claimed in claim 1, wherein the neck region is operable to couple A₀ Lamb modes between the one or more driver elements and a remainder of the transducer waveguide in contact with the wall structure, wherein the at least one or more driver element is operable to excite an acoustic A₀ Lamb wave propagation for providing the information indicative of the properties of the wall and/or material present in the vicinity of the wall which interacts with the acoustic A₀ lamb wave propagation.

19. A method of using a sensor apparatus for measuring characteristics of a wall of a structure and/or a medium in contact with the structure, wherein the sensor apparatus includes a transducer arrangement disposed in operation at least partially around a planar or curved surface of the wall of the structure, or disposed over a region of a planar or curved surface of the wall of the structure, wherein the method includes:

(i) arranging for the sensor apparatus to include a transducer waveguide including at least one free distal end whereat one or more driver elements are mounted on the at least one free distal end, wherein the at least one free distal end includes a neck region which is operable to couple one or more Lamb modes of propagation between the one or more driver elements and a remainder of the transducer waveguide in contact with the wall of the structure;

(ii) arranging for the neck region and the remainder of the transducer waveguide to have a substantially similar thickness to the wall of the structure, wherein the neck region and the remainder of the transducer waveguide is fabricated from a material which is substantially similar to that of the wall of the structure;

(iii) arranging for the neck region and the remainder of the transducer waveguide to have substantially similar acoustic dispersion characteristics as the wall of the structure; and

(iv) operating the one or more driver elements to excite an acoustic Lamb wave propagation within the wall of the structure, via the Lamb mode propagation in the transducer waveguide, for providing information indicative of properties of the wall and/or material present in the vicinity of the wall which interacts with the acoustic Lamb wave propagation, in the wall of the structure.

20. A computer program product comprising a non-transitory computer-readable data storage medium having computer-readable instructions stored thereon, the computer-readable instructions being executable by a computerized device comprising processing hardware to perform the actions of:

arranging for the sensor apparatus to include a transducer waveguide including at least one free distal end whereat one or more driver elements are mounted on the at least one free distal end, wherein the at least one free distal end includes a neck region which is operable to couple one or more Lamb modes of propagation between the one or more driver elements and a remainder of the transducer waveguide in contact with a wall of the structure;

arranging for the neck region and the remainder of the transducer waveguide to have a substantially similar thickness to the wall of the structure, wherein the neck region and the remainder of the transducer waveguide is fabricated from a material which is substantially similar to that of the wall of the structure;

arranging for the neck region and the remainder of the transducer waveguide to have a substantially similar acoustic dispersion characteristic as the wall of the structure; and

operating the one or more driver elements to excite an acoustic Lamb wave propagation within the wall of the structure, via the Lamb mode propagation in the transducer waveguide, for providing information indicative of properties of the wall and/or material present in the vicinity of the wall which interacts with the acoustic Lamb wave propagation, in the wall of the structure.