Flexible optical circuit, cassettes, and methods

• US 10,317,638 B2
• Filed: 01/19/2018
• Issued: 06/11/2019
• Est. Priority Date: 10/05/2012
• Status: Expired due to Fees

• Current Assignee: CommScope Asia Holdings, BV (CommScope Holding Company, Inc.), CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Asia Holdings, BV (CommScope Holding Company, Inc.), CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Inventors: Schneider, Paul, Dorrestein, Alexander, Eberle, Jr., James Joseph
• Primary Examiner(s): Radkowski, Peter
• Application Number:
  US15/875,801
• Publication Number:
  US 20180239100A1
• Time in Patent Office: 508 Days
• CPC Class Codes: G02B 6/3608 Fibre wiring boards, i.e. where fibres are embedded or attached in a pattern on or to a substrate, e.g. flexible sheets optical ribbon cables in support members G02B6/4401
• CPC Class Codes: G02B 6/3885 Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type optical ribbon cable G02B6/4403, G02B6/448
• CPC Class Codes: G02B 6/4453 Cassettes
• CPC Class Codes: G02B 6/4472 Manifolds

Abstract

A fiber optic cassette includes a body defining a front and an opposite rear. A cable entry location, such as a multi-fiber connector, is defined on the body for a cable to enter the cassette, wherein a plurality of optical fibers from the cable extend into the cassette and form terminations at one or more single or multi-fiber connectors adjacent the front of the body. A flexible substrate is positioned between the cable entry location and the connectors adjacent the front of the body, the flexible substrate rigidly supporting the plurality of optical fibers. Each of the connectors adjacent the front of the body includes a ferrule. Dark fibers can be provided if not all fiber locations are used in the multi-fiber connectors. Multiple flexible substrates can be used with one or more multi-fiber connectors.

Claims

1. A cassette that houses a fiber optic circuit, the cassette comprising:

a flexible optical circuit including a substrate that is housed within a body of the cassette and a plurality of coated optical fibers supported by the substrate;

wherein the optical fibers include a first plurality that connect between two multi-fiber connectors and are signal-transmitting fibers, and a second plurality that only connect to one multi-fiber connector and are dark fibers, wherein each multi-fiber connector of the cassette is mounted to a separate extension of the flexible substrate, wherein at least one of the multi-fiber connectors of the cassette is connected to a fiber optic adapter that is provided as part of the body of the cassette.

2. A cassette according to claim 1, wherein the two multi-fiber connectors connected by the first plurality of optical fibers are connected to separate fiber optic adapters that are provided as part of the body of the cassette.

3. A cassette according to claim 1, wherein multiple substrates are provided within the body of the cassette and the optical fibers of each substrate are connected to a single row of a single multi-fiber connector having multiple rows of fibers.

4. A cassette according to claim 1, wherein multiple substrates are provided within the body of the cassette and the optical fibers of each substrate are connected to more than one row of a single multi-fiber connector having multiple rows of fibers.

5. A cassette according to claim 1, wherein one of the two multi-fiber connectors connected by the first plurality of optical fibers is on a front or a back of the cassette body and another connector is on a side of the cassette body.

6. A cassette according to claim 1, wherein three multi-fiber connectors are provided at one portion of the substrate, and two multi-fiber connectors are provided at another portion of the substrate that is different than the one portion of the substrate.

7. A cassette according to claim 1, wherein each multi-fiber connector of the cassette includes at least one row of twelve fibers.