Coil device

• US 10,319,514 B2
• Filed: 02/01/2017
• Issued: 06/11/2019
• Est. Priority Date: 02/04/2016
• Status: Active Grant

• Current Assignee: TDK Corporation
• Original Assignee: TDK Corporation
• Inventors: Takagi, Nobuo, Kakizaki, Kazuteru, Tsuchida, Setu
• Primary Examiner(s): Enad, Elvin G
• Assistant Examiner(s): Hossain, Kazi S
• Application Number:
  US15/422,009
• Publication Number:
  US 20170229232A1
• Time in Patent Office: 860 Days
• Field of Search: 336 90, 336200, 336232, 336 83
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 2017/048 with encapsulating core, e.g. made of resin and magnetic powder
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 27/2823 Wires H01F27/2866 takes precedence
• CPC Class Codes: H01F 27/2828 Construction of conductive connections, of leads
• CPC Class Codes: H01F 27/29 Terminals; Tapping arrangements for signal inductances
• CPC Class Codes: H01F 27/292 Surface mounted devices
• CPC Class Codes: H01F 27/306 Fastening or mounting coils or windings on core, casing or other support
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits

Abstract

A coil device comprising; a winding coil including Cu and having a winding part and an extension line part which is pulled out from said winding part, a pair of electrodes made of a conductive material having, a connecting wire part having a connecting wire face connected with the extension line part and a protective face sandwiching said extension line part with said connecting wire face, and a base part provided with a mounting base face at one of the faces of the base and connected to said connecting wire part, a magnetic part including a magnetic material and covering at least said winding part and said connecting wire part.

Claims

1. A coil device comprising;

a winding coil including Cu and having a winding part and first and second extension line parts extending from the winding part,

a pair of electrodes made of a conductive material, each of the pair of electrodes having (1) a connecting wire part having a connecting wire face connected with one of the first and second extension line parts and a protective face sandwiching the one of the first and second extension line parts with the connecting wire face and (2) a base part provided with a mounting base face at one of the faces of the base part and connected to the connecting wire part, and

a magnetic part including a magnetic material and covering all of the winding part, the first and second extension line parts and the connecting wire part of the pair of electrodes, wherein;

the mounting base face is exposed to an exterior of the coil device,

the connecting wire part comprises a bending part,

the connecting wire face is connected to the base part via the bending part,

the connecting wire face is approximately parallel with the mounting base face, and

the connecting wire face is facing an opposite direction from the mounting base face.

2. The coil device as set forth in claim 1, wherein the protective face is bended so as to cover the extension line part in a curved circumference direction and the protective face is continuous with the connecting wire face.

3. The coil device as set forth in claim 1, wherein the connecting wire part has a conductor piece made of a conductive material and provided with the connecting wire face, and

the conductor piece is fixed to the base part via a bonding part.

4. The coil device as set forth in claim 1, wherein at least part of the each of the pair of electrodes is formed with Sn layer including Sn, and the mounting base face is constituted by the Sn layer.

5. The coil device as set forth in claim 1, wherein the connecting wire part has a conductor piece made of a conductive material and provided with the connecting wire face,

the base part has Ag part including Ag, Ni layer including Ni, and Sn layer including Sn, and the Sn layer is bonded to the Ag part via the Ni layer, and

the mounting base face is constituted by said Sn layer.

6. The coil device as set forth in claim 1, wherein the magnetic part has a first magnetic part of which a first part is positioned at inside of the winding part and a second part is positioned between the winding part and the base part, and a second magnetic part covering the winding part and the connecting wire face, and

the first magnetic part has more content of magnetic material per unit area than the second magnetic part.

7. The coil device as set forth in claim 1, wherein

the mounting base face is constituted by a first Sn layer including Sn, and

the connecting wire face is constituted by a second Sn layer which is thinner than the first Sn layer of the mounting base face, or is not constituted by the first Sn layer.