Power tool

• US 10,320,214 B2
• Filed: 08/29/2013
• Issued: 06/11/2019
• Est. Priority Date: 08/30/2012
• Status: Active Grant

• Current Assignee: Koki Holdings Co., Ltd.
• Original Assignee: Koki Holdings Co., Ltd.
• Inventors: Horie, Yuki, Funabashi, Kazuhiko, Takano, Nobuhiro
• Primary Examiner(s): Gerrity, Stephen F.
• Assistant Examiner(s): Kotis, Joshua G
• Application Number:
  US14/410,797
• Publication Number:
  US 20150171654A1
• Time in Patent Office: 2,112 Days
• Field of Search: 173217, 320135, 320136
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for

Abstract

A power tool includes: a secondary battery; a drive unit; a detecting unit; and a control unit. The secondary battery has positive and negative terminals across which a battery voltage is developed. The drive unit is connected to the secondary battery. The detecting unit is configured to detect a current value and a voltage value supplied from the secondary battery to the drive unit. The control unit is configured to control an effective voltage and an effective current applied to the drive unit depending on a load imposed thereon to fall within an allowable power dissipation value.

Claims

1. A power tool configured to receive a secondary battery, the power tool comprising:

a drive unit to which the secondary battery is connectable;

a voltage detecting unit configured to detect a battery voltage developed across the secondary battery;

a current detecting unit configured to detect a current flowing through the drive unit;

a storage device; and

a control unit configured to output a chopping control signal with a duty cycle changeable in accordance with the battery voltage detected by the voltage detecting unit, a voltage applied to the drive unit from the secondary battery being changed in accordance with the duty cycle changed by the control unit,

wherein the secondary battery is one of a plurality of batteries including a first battery and a second battery, wherein the second battery has a greater voltage than the

first battery; and

wherein the control unit is further configured to perform the following;

read a first allowable power dissipation value from the storage device;

set a first predetermined current value based on the first allowable power dissipation value and a detected battery voltage value of the first battery detected by the voltage detecting unit;

compare a current flowing in the drive unit detected by the current detecting unit to the first predetermined current value;

decrease the duty cycle of the chopping control signal when the detected current flowing in the drive unit has exceeded the first predetermined current value;

set a second predetermined current value, smaller than the first predetermined current value, based on the first allowable power dissipation value and a detected battery voltage value of the second battery detected by the voltage detecting unit;

compare the current flowing in the drive unit detected by the current detecting unit to the second predetermined current value; and

decrease the duty cycle of the chopping control signal when the detected current flowing in the drive unit has exceeded the second predetermined current value.

2. The power tool according to claim 1, wherein the control unit executes either one of a first control and a second control, wherein the first control continuously applies the battery voltage provided by the secondary battery to the drive unit, and the second control converts the battery voltage provided by the secondary battery by adjusting the duty cycle of the chopping control signal, the converted battery voltage having an effective voltage different from the battery voltage provided by the secondary battery, at least one converted battery voltage being applied to the drive unit.

3. The power tool according to claim 2, wherein when the secondary battery is either one of a third battery and a fourth battery, and the third battery has a battery voltage equal to or lower than a rated voltage of the drive unit and the fourth battery has a battery voltage higher than the rated voltage, the control unit executes the second control when the secondary battery is the fourth battery.

4. The power tool according to claim 2, wherein the control unit controls an effective voltage and an effective current applied to the drive unit depending on a load imposed thereon so that a power dissipation in the drive unit is below a maximum allowable power dissipation value.

5. The power tool according to claim 1, wherein the battery voltage provided by the secondary battery is different from a rated voltage of the drive unit.

6. The power tool according to claim 1, further comprising a current interrupting unit configured to interrupt current flowing to the drive unit in response to an alert signal alerting that the secondary battery has an error.

7. The power tool according to claim 1, further comprising a current interrupting unit configured to interrupt current flowing to the drive unit in response to an alert signal alerting that the secondary battery has an error, wherein the control unit is further configured to change the current from the secondary battery by turning the current interrupting unit on and off in response to the chopping control signal.