Expandable intervertebral implant and methods of use thereof

• US 10,322,010 B2
• Filed: 10/24/2017
• Issued: 06/18/2019
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Nuvasive Incorporated
• Original Assignee: Nuvasive Incorporated
• Inventors: Bannigan, Shaeffer
• Primary Examiner(s): Beccia, Christopher J
• Application Number:
  US15/792,104
• Publication Number:
  US 20180042731A1
• Time in Patent Office: 602 Days
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/4415 elements of the prosthesis being arranged in a chain like manner
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4629 connected to the endoprosthesis or implant via a threaded connection

Abstract

An expandable intervertebral implant including a first wall comprised of a male portion and a female portion in telescoping engagement with each other and a second wall comprised of a plurality of links, wherein the first wall and second wall are coupled to each other by hinges at each of the leading and trailing ends of the implant. The expandable implant is configured to be inserted into a disc space in a collapsed, narrow profile configuration and then unilaterally expanded in an anterior or posterior direction to a fully expanded, larger foot print configuration.

Claims

1. An expandable intervertebral implant comprising:

a telescoping first sidewall having a first leading end and a first trailing end and comprising a male portion received in a female portion, the first sidewall further comprising a first sidewall groove extending for most of an overall length of the first sidewall;

a second sidewall having a second leading end and a second trailing end, the second leading end coupled to the first leading end of the first sidewall by a first hinge, the second trailing end coupled to the first trailing end of the first sidewall by a second hinge, the second sidewall including a plurality of links situated between the first hinge and the second hinge, the second sidewall further comprising a second sidewall groove extending for most of an overall length of the second sidewall, wherein in a delivery configuration the first sidewall groove and second sidewall groove face each other to form a channel extending most of an overall length of the implant, wherein the channel is configured to receive a distal portion of a delivery tool therein, wherein the plurality of links includes a first link, a second link, and a third link; and

a locking element including a mating feature on the male portion of the first sidewall dimensioned to engage a mating feature on the female portion of the first sidewall.

2. The implant of claim 1, wherein the first link is coupled to the first leading end by the first hinge and is coupled to the second link by a third hinge, and the third link is coupled to the first trailing end by the second hinge and is coupled to the second link by a fourth hinge.

3. The implant of claim 2, wherein a height of the second sidewall is different from the height of the first sidewall.

4. The implant of claim 3, wherein the second link has a uniform height.

5. The implant of claim 4, wherein the first link has a height that increases between the first hinge and the third hinge and the third link has a height that increases from the second hinge to the fourth hinge.

6. The implant of claim 4, wherein the first link has a height that decreases from the first hinge to the second hinge, and the third link has a height that decreases from the second hinge to the fourth hinge.

7. The spinal implant of claim 1, wherein a height of the second sidewall is adjustable.

8. The spinal implant of claim 7, wherein the second sidewall comprises an upper portion and a lower portion which are separable to adjust the height of the second sidewall.

9. The spinal implant of claim 8, wherein separation of the upper portion and lower portion is non-parallel such that the adjusted height of the second sidewall is greater at a center of the second sidewall than at the second leading end and the second trailing end.

10. The spinal implant of claim 9, wherein the second sidewall plurality of links includes a first link, a second link, and a third link.

11. The spinal implant of claim 10, wherein each of the first link, second link, and third link includes an upper portion and a lower portion.

13. The implant of claim 1, further comprising anti-migration features on top and bottom surfaces of the first and second sidewalls.

12. An expandable intervertebral implant comprising:

a telescoping first sidewall having a first leading end and a first trailing end and comprising a male portion received in a female portion, and further comprising an insertion tool engaging aperture on the first leading end;

a second sidewall having a second leading end and a second trailing end, the second leading end coupled to the first leading end of the first sidewall by a first hinge, the second sidewall including a plurality of links situated between the first hinge and the second hinge;

a locking element including a mating feature on the male portion of the first sidewall dimensioned to engage a mating feature on the female portion of the first sidewall; and

grooves along a substantial portion of medial faces of the first and second sidewalls to form a channel to accommodate a shaft of the insertion tool.

14. An expandable intervertebral implant comprising:

a telescoping first sidewall having a first leading end and a first trailing end and a first sidewall length extending between the first leading end and the first trailing end, the first sidewall comprising a male portion received in a female portion, wherein the first sidewall comprises a first sidewall groove on a second-sidewall-facing surface thereof;

a second sidewall having a second leading end and a second trailing end, the second leading end coupled to the first leading end of the first sidewall by a first hinge, the second trailing end coupled to the second leading end of the first sidewall by a first hinge, the second sidewall including a plurality of links situated between the first hinge and the second hinge, wherein the second sidewall comprises a second sidewall groove on a first-sidewall-facing surface thereof, wherein the second sidewall has a straight configuration and an angled configuration, and wherein in the straight configuration the second sidewall forms a substantially straight structure from the second leading end to the second trailing end; and

a locking element including a mating feature on the male portion of the first sidewall dimensioned to engage a mating feature on the female portion of the first sidewall;

wherein when the second sidewall is in the straight configuration, the first sidewall groove and the second sidewall groove face each other and form a channel configured to receive a distal portion of a delivery tool therein.

15. The spinal implant of claim 14, wherein the channel extends for most of the first sidewall length.

16. The spinal implant of claim 14, wherein the second sidewall plurality of links includes a first link, a second link, and a third link.

17. The implant of claim 14, further comprising an insertion tool engaging aperture on the first leading end, wherein the insertion tool engaging aperture is at an end of the channel.

18. The implant of claim 17, wherein the channel extends from the first trailing end to the insertion trail engaging aperture.