Pushable implant delivery system

• US 10,322,020 B2
• Filed: 09/19/2016
• Issued: 06/18/2019
• Est. Priority Date: 09/18/2015
• Status: Active Grant

• Current Assignee: Terumo Corporation
• Original Assignee: Terumo Corporation
• Inventors: Lam, Cang, Vong, Shirley, Kelley, Greg
• Primary Examiner(s): David, Shaun
• Assistant Examiner(s): Byrd, Brigid K
• Application Number:
  US15/269,823
• Publication Number:
  US 20170079820A1
• Time in Patent Office: 1,002 Days
• CPC Class Codes: A61F 2/82 Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents stent-grafts for tubular structures of the body other than blood vessels A61F2/04; stent-grafts for blood vessels A61F2/07; instruments specially adapted for placement or removal of stents or stent-grafts A61F2/95; for closing wounds, or holding wounds closed A61B17/04 - A61B17/115; dilators A61M29/00
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9665 with additional retaining means
• CPC Class Codes: A61F 2230/0069 cylindrical

Abstract

An implant delivery system is described, having a distal tip and outer sheath that remain in a fixed position during implant delivery. A pusher mechanism within the sheath pushes an implant out of a gap between a distal end of the sheath and the distal tip.

Claims

1. A vascular prosthesis delivery device comprising:

an inner tube accommodating a guidewire;

a prosthesis having a length;

a pusher element movable over the inner tube, the pusher element having recesses accommodating a proximal portion of the prosthesis;

a tip member movable over the inner tube, the tip member having recesses accommodating a distal portion of the prosthesis; and

,

a delivery sheath disposed over the inner tube and the pusher element;

wherein movement of the pusher element is configured to move the tip member from a first position abutting the sheath to a second position distal of and spaced apart from the sheath so as to create a gap between the sheath and the tip member;

said gap being smaller than the length of the prosthesis and configured to allow the prosthesis to be advanced out of the gap.

2. The vascular prosthesis delivery device of claim 1, wherein the pusher element and tip member each have an internal passage accommodating the inner tube.

3. The vascular prosthesis delivery device of claim 1, wherein the tip member is movable over the inner tube such that at least part of the tip member is positioned distally beyond the inner tube.

4. The vascular prosthesis delivery device of claim 3, wherein the inner tube has an enlarged stopper sized to limit displacement of the tip member, and wherein the enlarged stopper is at a distal end of the inner tube.

5. The vascular prosthesis delivery device of claim 3, wherein the tip member includes a passageway to accommodate the inner tube, and the passageway comprises a distal larger diameter region and proximal smaller diameter region where the enlarged stopper is smaller than the distal larger diameter region and larger than the proximal smaller diameter region.

6. The vascular prosthesis delivery device of claim 1, further comprising a pusher rod connected to the pusher element and capable of displacing the pusher element over the inner tube.

7. The vascular prosthesis delivery device of claim 6, wherein the pusher element has a slot accommodating the pusher rod.

8. The vascular prosthesis delivery device of claim 1, wherein the prosthesis has enlarged proximal and distal bulbs which sit within the recesses of the pusher element.

9. The vascular prosthesis delivery device of claim 8, wherein the enlarged proximal and distal bulbs of the prosthesis comprise wire pairs connected by an end cap.

10. The vascular prosthesis delivery system device of claim 9, wherein the recesses of the pusher element include an enlarged section sized to accommodate one of the end caps and a smaller section sized to accommodate one or more of the wires.

11. A vascular prosthesis delivery system comprising:

an inner tube accommodating a guidewire;

a prosthesis with enlarged proximal and distal bulbs, the prosthesis located circumferentially around the inner tube;

a pusher element movable over the inner tube and having recesses sized to accommodate the proximal enlarged bulbs of the prosthesis;

a tip member movable over the inner tube and having recesses sized to accommodate the enlarged distal bulbs of the prosthesis; and

,

a delivery sheath disposed over the inner tube and the pusher element;

wherein the tip member is distally slidable relative to the sheath so as to create a pap with the sheath that is smaller than a length of the prosthesis; and

,

wherein distally moving said pusher element advances said prosthesis out of said gap.

12. The vascular prosthesis delivery system of claim 11, wherein the pusher element and tip member each have an internal passage accommodating the inner tube.

13. The vascular prosthesis delivery system of claim 12, wherein the internal passage comprises a distal larger diameter region and proximal smaller diameter region where the enlarged stopper is smaller than the distal larger diameter region and larger than the proximal smaller diameter region.

14. The vascular prosthesis system of claim 11, wherein the inner tube has an enlarged stopper sized to limit displacement of the tip member.

15. The vascular prosthesis system of claim 14, wherein the enlarged stopper is at a distal end of the inner tube.

16. The vascular prosthesis delivery system of claim 11, further comprising a pusher rod connected to the pusher element and capable of displacing the pusher element over the inner tube.

17. A vascular prosthesis kit comprising:

a delivery sheath;

a prosthesis pre-loaded within a distal portion of the delivery sheath, the prosthesis having enlarged proximal and distal bulbs;

an inner tube under the prosthesis, the inner tube accommodating a guidewire;

a pusher element movable over the inner tube and connected to the proximal bulbs of the prosthesis;

the delivery sheath disposed over the inner tube and the pusher element;

a tip member movable via user-initiated movement of the pusher element over the inner tube from a first position abutting the sheath to a second position distal of and spaced apart from the sheath;

the tip member being connected to the distal bulbs of the prosthesis;

wherein distally advancing the pusher element and the prosthesis over the inner tube opens a gap between the tip member and a distal end of the sheath;

the gap being shorter than a length of the prosthesis and configured to allow the prosthesis to be advanced there out of.