Electrical configuration for object detection system in a saw

• US 10,322,522 B2
• Filed: 03/04/2016
• Issued: 06/18/2019
• Est. Priority Date: 03/12/2015
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH, Robert Bosch Tool Corporation (Robert Bosch GmbH)
• Original Assignee: Robert Bosch GmbH, Robert Bosch Tool Corporation (Robert Bosch GmbH)
• Inventors: DeCicco, John, Laliberte, Eric, Szweda, Timothy, Taylor, Brian, Volpert, Dieter, Voong, Gary L.
• Primary Examiner(s): Tran, Thienvu V
• Assistant Examiner(s): Stables, David M
• Application Number:
  US15/060,656
• Publication Number:
  US 20160263768A1
• Time in Patent Office: 1,201 Days
• Field of Search: None
• CPC Class Codes: B23D 45/06 with a circular saw blade arranged underneath a stationary work-table
• CPC Class Codes: B23D 45/067 the saw blade being adjustable according to depth or angle of cut
• CPC Class Codes: B23D 47/08 of devices for bringing the circular saw blade to the workpiece or removing same therefrom
• CPC Class Codes: B23D 59/001 Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade measuring in general G01; controlling in general G05
• CPC Class Codes: B23D 59/002 for the position of the saw blade B27B5/36 and B27B9/02 take precedence
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: F16P 3/148 using capacitive technology

Abstract

An object detection system in a saw includes an electrically conductive plate positioned at a predetermined distance from the implement, a detection circuit comprising a transformer, and a single cable connecting first terminal and second terminals of the transformer. The single cable includes a first conductor electrically connected to the first terminal of the winding and to the electrically conductive plate, a second conductor electrically connected to the implement, and an electrical insulator positioned between the first conductor and the second conductor.

Claims

1. A detection system for detecting contact between an implement in a saw and an object comprising:

an electrically conductive plate positioned at a predetermined distance from the implement;

an implement reaction mechanism operatively connected to the implement;

a detection circuit comprising;

a transformer, the transformer further comprising;

a first winding formed from a first electrical conductor between a first terminal and a second terminal; and

a second winding formed from a second electrical conductor between a third terminal and a fourth terminal;

a first thyristor electrically connected to the third terminal of the second winding;

a first demodulator electrically connected to the first thyristor;

a second thyristor electrically connected to the fourth terminal of the second winding;

a second demodulator electrically connected to the second thyristor;

a clock generator electrically connected to the first winding, the clock generator being configured to generate a sensing signal through the first winding at a predetermined frequency; and

a controller operatively connected to the implement reaction mechanism, the controller being configured to;

receive an in-phase signal from the first demodulator and a quadrature-phase signal from the second demodulator;

identify a spike in the sensing signal with reference to the in-phase signal from the first demodulator and the quadrature-phase signal from the second demodulator; and

generate a control signal to operate the implement reaction mechanism in response to identification of the spike; and

a single cable connecting the first terminal and the second terminal of the winding to the charge plate and the implement, the single cable comprising;

a first conductor electrically connected to the first terminal of the winding and to the electrically conductive plate;

a second conductor electrically connected to the second terminal of the winding and to the implement; and

an electrical insulator positioned between the first conductor and the second conductor.

2. The system of claim 1 wherein the first conductor is a central conductor in a coaxial cable, the second conductor is a ribbon conductor in the coaxial cable surrounding the first conductor and the insulator is arranged between the first conductor and the second conductor in the coaxial cable.

3. The system of claim 1 further comprising:

an implement enclosure; and

an arbor connected to the implement enclosure and the implement, the second conductor being electrically connected to the implement through the implement enclosure and the arbor.

4. The system of claim 3, the implement enclosure further comprising:

a height adjustment carriage; and

a bevel carriage; and

the second conductor being electrically connected to the height adjustment carriage in a first location and the bevel carriage in a second location.

5. The system of claim 3 further comprising:

a metal sleeve mounted to the implement enclosure and surrounding a portion of the second conductor to establish the electrical connection between the second conductor and the implement through the implement enclosure.

6. The system of claim 1 wherein the first conductor is one conductor in a single twisted pair cable, the second conductor is a second conductor in the twisted pair cable, and the insulator separates the first conductor and the second conductor in the twisted pair cable.

7. The system of claim 6, the twisted pair cable further comprising:

a metallic shield surrounding the first conductor, the second conductor, and the insulator.

8. The system of claim 1 further comprising:

a first printed circuit board (PCB) supporting the first detection circuit;

a second PCB supporting a power supply and a TRIAC;

a data cable operatively connected to the first PCB and the second PCB to enable the detection circuit to transmit a control signal from the first PCB to the second PCB; and

a ferrite choke formed around the data cable.

9. The system of claim 8 further comprising:

a tamp resistor positioned on the first PCB, the tamp resistor being connected to the data cable and an electrical ground on the first PCB.

10. The system of claim 1 further comprising:

a table including an opening for the implement, the table being electrically isolated from the implement and the plate; and

a first electrical cable connecting the table to an electrical ground.

11. The system of claim 10 further comprising:

a second cable electrically connected to an implement enclosure and to the electrical ground through a first resistor;

a third cable electrically connected to the implement and to the electrical ground through a second resistor.

12. The system of claim 11 wherein the first resistor and the second resistor each have a resistance level of approximately 1 MΩ

.

13. The system of claim 10 further comprising:

a rip fence positioned over a surface of the table, the rip fence including a first electrical insulator positioned between the rip fence and the table and a second electrical insulator positioned above the surface of the rip fence.