Valve pin position adjuster

• US 10,322,537 B2
• Filed: 08/02/2017
• Issued: 06/18/2019
• Est. Priority Date: 05/29/2013
• Status: Expired due to Fees

• Current Assignee: Synventive Molding Solutions Incorporated
• Original Assignee: Synventive Molding Solutions Incorporated
• Inventors: Tan, Zhuang Rui
• Primary Examiner(s): Sanders, James
• Application Number:
  US15/666,646
• Publication Number:
  US 20170326766A1
• Time in Patent Office: 685 Days
• CPC Class Codes: B29C 2045/2733 Inserts, plugs, bushings
• CPC Class Codes: B29C 2045/2848 having an adjustable stroke length
• CPC Class Codes: B29C 2045/7271 Cooling of drive motors
• CPC Class Codes: B29C 45/2737 Heating or cooling means therefor B29C45/7331 takes precedence
• CPC Class Codes: B29C 45/2806 consisting of needle valve systems B29C45/2896 takes precedence
• CPC Class Codes: B29C 45/281 Drive means therefor
• CPC Class Codes: B29C 45/72 Heating or cooling
• CPC Class Codes: B29C 45/7331 Heat transfer elements, e.g. heat pipes

Abstract

An injection molding apparatus and method for adjusting the axial position of a valve pin in an injection molding system, the apparatus comprising:

• • a top clamp plate, a heated manifold receiving and distributing an injection fluid to an exit of a fluid delivery channel to a cavity of the mold,
  • an actuator comprising a housing having a chamber enclosing a drive member for driving a valve pin along an axial path of travel,
  • the actuator housing slidably mounted and adapted for controlled upstream and downstream movement of the drive member along a path complementary to the axial path of travel of the valve pin,
  • a mounting plate and an axial position adjustment screw screwably mounted within the mounting plate upstream of the housing of the actuator for controllably moving the valve pin to selectable starting or ending injection cycle axial positions.

Claims

1. An injection molding apparatus comprising a top clamp plate mounted to a mold, a heated manifold mounted between the top clamp plate and the mold, the heated manifold receiving and distributing an injection fluid to an exit of a fluid delivery channel to a cavity of the mold,

an actuator comprising a housing having a chamber enclosing a drive member that is fixedly interconnectable to a valve pin, the drive member driving the valve pin reciprocally upstream and downstream through the fluid delivery channel to reciprocally open and close the exit,

the actuator housing being slidably mounted upstream of the fluid delivery channel for controlled upstream and downstream axial movement of the actuator housing and the drive member along a path complementary to the axial path of travel of the valve pin,

a mounting plate and an axial position adjustment screw screwably mounted within the mounting plate upstream of the housing of the actuator,

the adjustment screw being controllably screwable clockwise and counterclockwise within the mounting plate to move along an upstream and downstream path complementary to the axial path of travel of the drive member and the valve pin,

the valve pin being movable to selectable starting or ending injection cycle axial positions upon interconnection of the valve pin to the drive member, clockwise or counterclockwise screwing of the adjustment screw within the mounting plate to corresponding selectable axial positions and subsequent interconnection of the adjustment screw to the actuator, and

wherein the actuator housing is mounted for axial movement without rotation.

2. The apparatus of claim 1 wherein the drive member is interconnectable to and disconnectable from the valve pin externally of the enclosure of the housing of the actuator while the enclosure is enclosed.

3. The apparatus of claim 2 further comprising a coupling that interconnects an upstream end of the valve pin to the axial drive device, the coupling being accessible for interconnection and disconnection of the valve pin while the enclosure is enclosed.

4. The apparatus of claim 1 wherein the actuator comprises a fluid driven actuator, the enclosure of the actuator comprising a fluid sealed chamber, the axial drive device comprising a piston slidably mounted within the fluid sealed chamber.

5. The apparatus of claim 1 wherein the mounting plate is fixedly mounted to either a fluid delivery manifold or a top clamping plate in an arrangement such that the adjustment screw is rotatable to axially adjust the valve pin to selectable upstream and downstream axial positions.

6. The apparatus of claim 5 wherein the manifold is disposed between the mounting plate and the exit of the fluid delivery channel, the manifold having a fluid distribution channel delivering injection fluid to the fluid delivery channel.

7. The apparatus of claim 5 wherein the top clamp plate is disposed upstream of the manifold.

8. The apparatus of claim 1 wherein the actuator housing is mounted for axial movement together with the drive member.

9. The apparatus of claim 1 further comprising a top clamp plate interconnected to a mold containing a cavity with which the exit of the fluid delivery channel communicates, a heated manifold that delivers heated injection fluid to the fluid delivery channel and an injection molding machine that delivers heated injection fluid to the heated manifold.

10. A method of adjusting an axial position of a valve pin in an injection molding system comprising a top clamp plate mounted to a mold, a heated manifold mounted between the top clamp plate and the mold, the heated manifold receiving and distributing an injection fluid to an exit of a fluid delivery channel to a cavity of the mold, and an actuator comprised of a housing that forms an enclosure that contains a controllably drivable axial drive device interconnectable to and adapted to drive a valve pin reciprocally upstream and downstream along an axial path of travel through a fluid delivery channel having an exit which is reciprocally opened and closed by reciprocal upstream and downstream driven movement of a distal tip end of the valve pin into and out of the exit of the fluid delivery channel,

wherein the actuator is mounted upstream of the fluid delivery channel and adapted for controlled upstream and downstream movement of the actuator and the drive member along a path complementary to the axial path of travel of the valve pin,

the apparatus including a mounting plate and an axial position adjustment screw screwably mounted within the mounting plate upstream of the housing of the actuator, the adjustment screw being controllably screwable clockwise and counterclockwise within the mounting plate to move along an upstream and downstream path complementary to the axial path of travel of the drive member and the valve pin,

the method comprising:

screwing the adjustment screw clockwise or counterclockwise a selected degree of rotation within the mounting plate to position the adjustment screw at a selected axial position along its axial path of movement,

moving the actuator along the axial direction complementary to the axial path of travel of the valve pin,

fixedly interconnecting the adjustment screw to the actuator housing to controllably move the actuator and the valve pin to a preselected axial starting or ending injection cycle position along the axial path of movement of the valve pin as predetermined by the selected degree of screwable rotation of the adjustment screw, and

moving the actuator housing along its axial path of movement without rotation.

11. The method of claim 10 further comprising interconnecting and disconnecting the axial drive device to and from the valve pin externally of the actuator housing while the enclosure is enclosed and contains the axial drive device.

12. The method of claim 10 further comprising fixedly mounting the mounting plate to either a fluid delivery manifold or a top clamping plate in an arrangement such that the adjustment screw is rotatable to adjust the valve pin to move to selectable upstream and downstream axial positions.

13. The method of claim 10 further comprising disposing the manifold between the actuator and the exit of the fluid delivery channel, the manifold having a fluid distribution channel delivering injection fluid to the fluid delivery channel.

14. The method of claim 10 further comprising disposing the top clamp plate upstream of the manifold.

15. Apparatus for adjusting the axial position of a valve pin in an injection molding system, the apparatus comprising:

a top clamp plate mounted to a mold, a heated manifold mounted between the top clamp plate and the mold, the heated manifold receiving and distributing an injection fluid to an exit of a fluid delivery channel to a cavity of the mold,

an actuator comprised of a housing that forms a chamber that contains a drive member interconnected to and adapted to drive a valve pin reciprocally upstream and downstream along an axial path of travel through a fluid delivery channel having an exit which is reciprocally opened and closed by reciprocal upstream and downstream driven movement of a distal tip end of the valve pin into and out of the exit of the fluid delivery channel,

a mounting plate and an adjustment screw screwably mounted within the mounting plate, the mounting plate and adjustment screw being arranged such that the adjustment screw is controllably movable along an axial path complementary to the axial path of travel of the valve pin by controlled clockwise and counterclockwise screwable movement of the adjustment screw within the mounting plate,

the actuator housing being slidably mounted upstream of the fluid delivery channel for controlled upstream and downstream movement of the drive member along a path complementary to the axial path of travel of the valve pin,

the valve pin being movable to selectable starting or ending injection cycle axial positions upon interconnection of the valve pin to the drive member, clockwise or counterclockwise screwing of the adjustment screw within the mounting plate to corresponding selectable axial positions and subsequent interconnection of the adjustment screw to the actuator,

the drive member being interconnectable to and disconnectable from the valve pin externally of the chamber of the housing of the actuator while the chamber is enclosed and contains the drive member, and

wherein the actuator housing is mounted for axial movement without rotation.

16. The apparatus of claim 15 further comprising a coupling that interconnects an upstream end of the valve pin to the axial drive device, the coupling being accessible for interconnection to and disconnection from the valve pin while the chamber is enclosed and contains the drive member.

17. The apparatus of claim 15 wherein the mounting plate and adjustment screw are mounted separate and spaced upstream apart from the actuator housing.

18. The apparatus of claim 15 wherein the actuator comprises a fluid driven actuator, the enclosure of the actuator comprising a fluid sealed chamber, the axial drive device comprising a piston slidably mounted within the fluid sealed chamber.

19. The apparatus of claim 15 wherein the mounting plate is fixedly mounted to either a fluid delivery manifold or a top clamping plate in an arrangement such that the adjustment screw is rotatable to axially adjust the valve pin to selectable upstream and downstream axial positions.

20. The apparatus of claim 15 wherein the manifold is disposed between the mounting plate and the exit of the fluid delivery channel, the manifold having a fluid distribution channel delivering injection fluid to the fluid delivery channel.

21. The apparatus of claim 15 wherein the top clamp plate is disposed upstream of the manifold.

22. The apparatus of claim 15 further comprising a top clamp plate interconnected to a mold having a cavity with which the exit of the fluid delivery channel communicates, a heated manifold that delivers heated injection fluid to the fluid delivery channel and an injection molding machine that delivers heated injection fluid to the heated manifold.

23. Apparatus for adjusting the axial position of a valve pin in an injection molding system, the apparatus comprising:

a top clamp plate mounted to a mold, a heated manifold mounted between the top clamp plate and the mold, the heated manifold receiving and distributing an injection fluid to an exit of a fluid delivery channel to a cavity of the mold,

an actuator comprised of a housing that forms and encloses a chamber that contains a controllably drivable axial drive device interconnected to and adapted to drive a valve pin reciprocally upstream and downstream along an axial path of travel through a fluid delivery channel having an exit which is reciprocally opened and closed by reciprocal upstream and downstream driven movement of a distal tip end of the valve pin into and out of the exit of the fluid delivery channel,

a mounting plate and adjustment screw mounted upstream, spaced apart and separate from the actuator housing, the mounting plate being mounted in an axially stationary position relative to the exit of the fluid delivery channel,

the adjustment screw being screwably mounted within the mounting plate such that the adjustment screw is controllably movable along a path complementary to the axial path of travel of the valve pin by controlled clockwise and counterclockwise screwable movement of the adjustment screw within the mounting plate,

the actuator housing being mounted for upstream and downstream axial movement of the axial drive device along a path complementary to the axial path of travel of the valve pin,

the adjustment screw being readily fixedly interconnectable to and detachable from the actuator housing such that the axial drive device and valve pin are controllably movable together upstream and downstream to selectable axial positions when the adjustment screw and actuator housing are fixedly interconnected to each other,

the distal tip end of the valve pin being controllably positionable at selectable axial positions relative to the exit by controlled clockwise and counterclockwise screwing of the adjustment screw within the mounting plate when the adjustment screw is fixedly interconnected to the actuator housing, and

wherein the actuator housing is mounted for axial movement without rotation.

24. The apparatus of claim 23 wherein the axial drive device is interconnectable to and disconnectable from the valve pin externally of the chamber while the chamber is enclosed and contains the axial drive device.

25. The apparatus of claim 24 further comprising a coupling that interconnects an upstream end of the valve pin to the axial drive device, the coupling being accessible for interconnection and disconnection of the valve pin while the enclosure is enclosed.

26. The apparatus of claim 23 wherein the actuator comprises a fluid driven actuator, the chamber of the actuator comprising a fluid sealed chamber, the axial drive device comprising a piston slidably mounted within the fluid sealed chamber.

27. The apparatus of claim 23 wherein the mounting plate is fixedly mounted to either a fluid delivery manifold or a top clamping plate in an arrangement such that the adjustment screw is rotatable to axially adjust the valve pin to selectable upstream and downstream axial positions.

28. The apparatus of claim 27 wherein the manifold is disposed between the mounting plate and the exit of the fluid delivery channel, the manifold having a fluid distribution channel delivering injection fluid to the fluid delivery channel.

29. The apparatus of claim 27 wherein the top clamp plate is disposed upstream of the manifold.

30. The apparatus of claim 23 further comprising a top clamp plate interconnected to a mold containing a cavity with which the exit of the fluid delivery channel communicates, a heated manifold that delivers heated injection fluid to the fluid delivery channel and an injection molding machine that delivers heated injection fluid to the heated manifold.

31. A method of performing an injection molding cycle comprising forming a part in a mold of an apparatus according to claim 23.