Stepping motor drive apparatus, gear pump, and stepping motor-driven gear pump system

• US 10,323,637 B2
• Filed: 06/17/2016
• Issued: 06/18/2019
• Est. Priority Date: 06/17/2016
• Status: Active Grant

• Current Assignee: Mosi Chu Irrevocable Trust
• Original Assignee: Mosi Chu Irrevocable Trust
• Inventors: Chu, Mosi
• Primary Examiner(s): Liu, Henry Y
• Application Number:
  US15/185,588
• Publication Number:
  US 20170363083A1
• Time in Patent Office: 1,096 Days
• Field of Search: 474153
• CPC Class Codes: F04C 15/0019 Radial sealing elements specially adapted for intermeshing-engagement type machines or pumps, e.g. gear machines or pumps
• CPC Class Codes: F04C 15/0061 Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
• CPC Class Codes: F04C 15/008 Prime movers
• CPC Class Codes: F04C 2/18 with similar tooth forms F04C2/16 takes precedence
• CPC Class Codes: F04C 2240/20 Rotors
• CPC Class Codes: F04C 2240/30 Casings or housings
• CPC Class Codes: F04C 2240/40 Electric motor
• CPC Class Codes: F04C 2240/50 Bearings
• CPC Class Codes: F04C 2240/60 Shafts

Abstract

A stepping motor-driven system includes a stepping motor, an output device, and a belt and pulley system operably coupling the stepping motor with the output device to impart rotation therebetween. The belt and pulley system includes an input pinion engaged with the stepping motor, an output pinion engaged with the output device, and a timing belt. The timing belt is disposed about the input and output pinions, inhibits elongation, and defines a plurality of spaced-apart grooves on an inwardly-facing surface thereof that are wider than the teeth of the pinions and are configured to receive the teeth of the pinions in meshed engagement therewith. As a result, a gap is defined within each groove. The gaps permit backlash of the timing belt in response to changes in a rotational speed input to the belt and pulley system from the stepping motor, thereby inhibiting loss of control.

Claims

1. A stepping motor-driven system, comprising:

a stepping motor including a rotor configured to rotate in response to driving of the stepping motor, the stepping motor defining at least one speed trap corresponding to a resonance condition, the stepping motor configured to drive the rotor according to a start/stop profile in order to avoid the at least one speed trap;

an output device including a drive shaft; and

a belt and pulley system operably coupling the rotor of the stepping motor with the drive shaft of the output device such that rotation of the rotor effects rotation of the drive shaft, the belt and pulley system including;

an input pinion engaged with the rotor of the stepping motor, the input pinion defining a plurality of spaced-apart, annularly arranged first teeth disposed on an outer surface of the input pinion, each tooth defining a first width;

an output pinion engaged with the drive shaft of the output device, the output pinion defining a plurality of spaced-apart, annularly arranged second teeth disposed on an outer surface of the output pinion, each second tooth defining a second width equal to the first width; and

a timing belt, disposed about the input pinion towards a first end of the timing belt and disposed about the output pinion towards a second end of the timing belt, the timing belt configured to inhibit elongation and defining a plurality of spaced-apart grooves on an inwardly-facing surface thereof, each groove defining a third width greater than each of the first and second widths,

wherein the first and second teeth of the input and output pinions are disposed in meshed engagement within the grooves of the timing belt such that, as a result of the third width being greater than each of the first and second widths, a gap is defined within each groove, the gaps permitting backlash of the timing belt in response to changes in a rotational speed input to the belt and pulley system from the stepping motor,

wherein, in accordance with the start/stop profile, the stepping motor is configured to switch from an accelerating mode to a constant-speed mode prior to reaching the resonance condition, thereby avoiding the at least one speed trap and inhibiting loss of control, wherein switching to the constant-speed mode enables backlash of the timing belt, thereby dissipating energy built up in the timing belt during operation of the stepping motor in the accelerating mode, and

wherein, in accordance with the start/stop profile, the stepping motor is configured to switch back to the accelerating mode after dissipating the energy built up in the timing belt.

2. The stepping motor-driven system according to claim 1, wherein the stepping motor, the belt and pulley system, and the output device are configured such that a moment of inertia defined by the stepping motor is equal to a moment of inertia defined collectively by the belt and pulley system and the output device.

3. The stepping motor-driven system according to claim 1, wherein, when excess energy is built up in the timing belt, the excess energy is dissipated by way of transverse waves in the timing belt.

4. The stepping motor-driven system according to claim 3, wherein the belt and pulley system further comprises a set of rollers positioned adjacent the timing belt and configured to maintain the timing belt tight and engaged with the input and output pinions and inhibit the effects of the transverse waves.

6. The stepping motor-driven system according to claim 1, wherein the output device is a gear pump.

7. The stepping motor-driven system according to claim 6, wherein the gear pump includes an enclosure defining a chamber, a drive gear rotatably mounted within the chamber, a passive shaft rotatably mounted within the chamber, and a passive gear engaged about the passive shaft and disposed in meshed engagement with the drive gear, wherein the drive shaft extends into the chamber to engage the drive gear.

8. The stepping motor-driven system according to claim 7, wherein the rotor of the stepping motor, the input and output pinions of the belt and pulley system, and the drive and passive gears of the gear pump are configured such that a moment of inertia defined by the stepping motor is equal to a moment of inertia defined collectively by the belt and pulley system and the gear pump.

9. The stepping motor-driven system according to claim 7, wherein the drive shaft and the passive shaft are sealingly engaged with the enclosure via ball bearing assemblies.

10. The stepping motor-driven system according to claim 1, wherein the stepping-motor is a permanent magnet stepping motor.

11. The stepping motor driven-system according to claim 10, wherein the permanent magnet stepping motor is driven by pulses of electrical energy.

12. The stepping motor driven-system according to claim 11, wherein a rate of input of the pulses of electrical energy determines a speed output of the stepping motor.

5. The stepping motor-driven system, wherein the set of rollers inhibits transverse motion of the timing belt in response to the transverse waves and, as a result, energy is dissipated from the timing belt via the backlash of the timing belt.