Variable volume ratio compressor

• US 10,323,638 B2
• Filed: 10/16/2017
• Issued: 06/18/2019
• Est. Priority Date: 03/19/2015
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Doepker, Roy J., Perevozchikov, Michael M.
• Primary Examiner(s): Trieu, Theresa
• Application Number:
  US15/784,458
• Publication Number:
  US 20180038369A1
• Time in Patent Office: 610 Days
• Field of Search: 418 15, 418 551- 556, 418 57, 418180, 418270, 417310, 417301, 417307-308
• CPC Class Codes: F04C 14/26 using bypass channels
• CPC Class Codes: F04C 15/06 Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 18/0223 with symmetrical double wraps
• CPC Class Codes: F04C 18/0253 Details concerning the base
• CPC Class Codes: F04C 23/008 Hermetic pumps
• CPC Class Codes: F04C 27/005 Axial sealings for working fluid
• CPC Class Codes: F04C 28/16 using lift valves
• CPC Class Codes: F04C 28/18 characterised by varying the volume of the working chamber by changing the positions of inlet or outlet openings F04C28/10
• CPC Class Codes: F04C 28/24 characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valvesF04C28/10 takes precedence

Abstract

A compressor may include a shell, first and second scroll members, a partition plate and a bypass valve member. The shell defines a discharge-pressure region and a suction-pressure region. The first scroll member is disposed within the shell and may include a first end plate having a discharge passage, and first and second bypass passages extending through the first end plate. The partition plate is disposed within the shell and separates the discharge-pressure region from the suction-pressure region and includes an opening in communication with the discharge-pressure region. The bypass valve member is movable between a first position restricting fluid flow through at least one of the first and second bypass passages and the opening and a second position in allowing fluid flow through the at least one of the first and second bypass passages and the opening.

Claims

1. A compressor comprising:

a shell defining a discharge-pressure region and a suction-pressure region;

a first scroll member disposed within the shell and including a first end plate and a first spiral wrap extending from a first side of the first end plate, the first end plate including a discharge passage, a first bypass passage and a second bypass passage extending through the first side and a second side of the first end plate;

a second scroll member including a second spiral wrap cooperating with the first spiral wrap to define first and second fluid pockets therebetween, the first and second fluid pockets in communication with the first and second bypass passages, respectively;

a partition plate disposed within the shell and separating the discharge-pressure region from the suction-pressure region, the partition plate including an opening in communication with the discharge-pressure region, the first scroll member including a hub through which the discharge passage extends;

a bypass valve member disposed around the hub and movable between a first position in which the bypass valve member restricts fluid flow through at least one of the first and second bypass passages and a second position in which the bypass valve member allows fluid flow through the at least one of the first and second bypass passages and into the discharge-pressure region, the bypass valve is member movable between the first and second positions in an axial direction along a longitudinal axis of the hub; and

a bypass valve retainer attached to an outer diametrical surface of the hub.

2. The compressor of claim 1, further comprising a spring member disposed between the bypass valve retainer and the bypass valve member and biasing the bypass valve member toward the first position.

3. The compressor of claim 2, further comprising a retaining ring partially received in an annular groove formed in the hub and extending radially outward from the hub, wherein the spring member biases the bypass valve retainer into contact with the retaining ring.

4. The compressor of claim 3, further comprising a discharge valve member movable relative to the hub between a first position in which the discharge valve member contacts the hub and restricts communication between the discharge passage and the discharge-pressure region and a second position in which the discharge valve member is spaced apart from the hub and allows communication between the discharge passage and the discharge-pressure region.

5. The compressor of claim 1, wherein the hub extends at least partially through the opening in the partition plate, and wherein the outer diametrical surface of the hub cooperates with a diametrical surface of the opening to define an annular chamber therebetween, the annular chamber receives fluid from the first and second bypass passages when the bypass valve member is in the second position.

6. The compressor of claim 5, further comprising a discharge valve member and a discharge valve retainer attached to the partition plate and defining a discharge cavity in communication with the discharge-pressure region, the discharge valve member disposed within the discharge cavity and movable therein between a first position in which the discharge valve member restricts communication between the discharge passage and the discharge cavity and restricts communication between the annular chamber and the discharge cavity and a second position in which the discharge valve member allows communication between the discharge passage and the discharge cavity and allows communication between the annular chamber and the discharge cavity.

7. The compressor of claim 6, wherein the first end plate cooperates with the partition plate to define an annular biasing chamber therebetween that extends around the discharge passage and the first and second bypass passages, and wherein the first end plate includes a bleed hole extending therethrough and communicating with the biasing chamber.

8. The compressor of claim 1, wherein the hub is integrally formed with the first end plate.

9. The compressor of claim 1, wherein the first end plate includes a first annular groove and a second annular groove, wherein the first and second annular grooves surround the hub and are disposed radially outward relative to the first and second bypass passages, wherein the first and second annular grooves at least partially receive first and second annular seals, respectively, and wherein the first and second annular seals contact the partition plate to define an annular biasing chamber disposed radially between the first and second annular seals.

10. A compressor comprising:

a shell defining a discharge-pressure region;

a first scroll member disposed within the shell and including a first end plate and a first spiral wrap extending from a first side of the first end plate, the first end plate including a hub extending from a second side of the first end plate, the first end plate including a discharge passage, a first bypass passage and a second bypass passage, the discharge passage extending through the hub and in communication with the discharge-pressure region, the first and second bypass passages disposed radially outward relative to the hub and in communication with the discharge-pressure region;

a second scroll member including a second spiral wrap cooperating with the first spiral wrap to define first and second fluid pockets therebetween, the first and second fluid pockets in communication with the first and second bypass passages, respectively; and

a bypass valve member disposed around the hub and movable between a first position in which the bypass valve member restricts fluid flow through at least one of the first and second bypass passages and a second position in which the bypass valve member allows fluid flow through the at least one of the first and second bypass passages and into the discharge-pressure region.

11. The compressor of claim 10, further comprising a bypass valve retainer attached to an outer diametrical surface of the hub.

12. The compressor of claim 11, further comprising a spring member disposed between the bypass valve retainer and the bypass valve member and biasing the bypass valve member toward the first position.

13. The compressor of claim 12, further comprising a retaining ring partially received in an annular groove formed in the hub and extending radially outward from the hub, wherein the spring member biases the bypass valve retainer into contact with the retaining ring.

14. The compressor of claim 10, further comprising a discharge valve member movable relative to the hub between a first position in which the discharge valve member contacts the hub and restricts communication between the discharge passage and the discharge-pressure region and a second position in which the discharge valve member is spaced apart from the hub and allows communication between the discharge passage and the discharge-pressure region.

15. The compressor of claim 10, further comprising a partition plate separating the discharge-pressure region from a suction-pressure region, wherein the hub extends at least partially through an opening in the partition plate, and wherein a diametrical surface of the hub cooperates with a diametrical surface of the opening to define an annular chamber therebetween, the annular chamber receives fluid from the first and second bypass passages when the bypass valve member is in the second position.

16. The compressor of claim 15, further comprising a discharge valve member and a discharge valve retainer attached to the partition plate and defining a discharge cavity in communication with the discharge-pressure region, the discharge valve member disposed within the discharge cavity and movable therein between a first position in which the discharge valve member restricts communication between the discharge passage and the discharge cavity and restricts communication between the annular chamber and the discharge cavity and a second position in which the discharge valve member allows communication between the discharge passage and the discharge cavity and allows communication between the annular chamber and the discharge cavity.

17. The compressor of claim 10, further comprising a partition plate separating the discharge-pressure region from a suction-pressure region, wherein the first end plate cooperates with the partition plate to define an annular biasing chamber therebetween that extends around the discharge passage and the first and second bypass passages, and wherein the first end plate includes a bleed hole extending therethrough and communicating with the biasing chamber.

18. The compressor of claim 10, wherein the hub is integrally formed with the first end plate.

19. The compressor of claim 10, further comprising a partition plate separating the discharge-pressure region from a suction-pressure region, wherein the first end plate includes a first annular groove and a second annular groove, wherein the first and second annular grooves surround the hub and are disposed radially outward relative to the first and second bypass passages, wherein the first and second annular grooves at least partially receive first and second annular seals, respectively, and wherein the first and second annular seals contact the partition plate to define an annular biasing chamber disposed radially between the first and second annular seals.

20. The compressor of claim 10, wherein the bypass valve member has an annular shape.

21. The compressor of claim 10, wherein the first and second spiral wraps define a third fluid pocket therebetween, and wherein the third fluid pocket is disposed radially inward relative to the first and second fluid pockets and is in communication with the discharge passage.