LED light fixture with light shaping features

• US 10,323,824 B1
• Filed: 12/19/2017
• Issued: 06/18/2019
• Est. Priority Date: 12/19/2017
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Lim, Jin Hong, Boomgaarden, Mark, Bernard, Randall Levy, Marsh, Eric
• Primary Examiner(s): Frech, Karl D
• Application Number:
  US15/846,255
• Publication Number:
  US 20190186710A1
• Time in Patent Office: 546 Days
• Field of Search: 362223, 362224, 362294, 362127
• CPC Class Codes: F21K 9/275 Details of bases or housings, i.e. the parts between the light-generating element and the end caps; Arrangement of components within bases or housings F21K9/278 takes precedence
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 5/02 of prismatic shape F21V5/04 takes precedence
• CPC Class Codes: F21V 5/045 the lens having discontinuous faces, e.g. Fresnel lenses
• CPC Class Codes: F21V 5/08 producing an asymmetric light distribution
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A light fixture has a linear LED array and a lens having a first surface and a second surface that covers the LED array. The light being received at the first surface and emitted from the second surface. The lens includes a plurality of light shaping features on at least one of the first surface and the second surface where the plurality of light shaping features are configured to generate a directional light distribution pattern. The light pattern may be symmetric or asymmetric relative to a longitudinal axis of the light fixture. The lens may comprise a plurality of sections where the plurality of sections made of material having different optical properties.

Claims

1. A light fixture, comprising:

a LED assembly comprising a linear LED array emitting light when energized through an electrical path;

a lens having an first surface and a second surface, the lens covering the LED array for receiving the emitted light at the first surface and emitting light from the second surface, the lens comprising a plurality of light shaping features on at least one of the first surface and the second surface, the plurality of light shaping features configured to generate a directional light distribution pattern wherein the light pattern is asymmetric relative to a longitudinal axis of the light fixture.

2. The light fixture of claim 1 wherein the light pattern is symmetric about a longitudinal axis of the light fixture.

3. The light fixture of claim 1 wherein the lens is made of clear acrylic.

4. The light fixture of claim 1 wherein the first surface is formed with a plurality of prismatic features.

5. The light fixture of claim 1 wherein the second surface is smooth.

6. The light fixture of claim 1 wherein the second surface is provided with a diffusive layer.

7. The light fixture of claim 1 wherein the lens is may be one of semi-circular or rectangular in cross-section.

8. The light fixture of claim 1 wherein one half of the first surface is formed as a Fresnel prism comprising a plurality of first prismatic features and one half of the second surface is formed as a Fresnel prism comprising a plurality of second prismatic features.

9. The light fixture of claim 8 further comprising a first diffusive layer on the first surface opposite the first prismatic features and a second diffusive layer is formed on the second surface opposite the second prismatic features.

10. The light fixture of claim 1 wherein a first portion of the first surface is formed as a Fresnel prism comprising a plurality of first prismatic features and a second portion of the first surface is smooth and a first portion of the second surface is formed as a Fresnel prism comprising a plurality of second prismatic features and a second portion of the second surface is smooth.

11. The light fixture of claim 10 further comprising a first diffusive layer on the second portion of the first surface and a second diffusive layer on the second portion of the second surface.

12. The light fixture of claim 1 wherein the light shaping features are formed on the entire surface of one of the first surface and the second surface.

13. The light fixture of claim 1 wherein one half of the first surface is formed as a Fresnel prism comprising a plurality of first prismatic features and one half of the second surface is formed as a Fresnel prism comprising a plurality of second prismatic features wherein the one half of the first surface is offset with respect to the one half of the second surface.

14. A light fixture, comprising:

a housing;

a LED assembly comprising a linear LED array supported by the housing, the LED array emitting light when energized through an electrical path;

a lens having an entry surface and an exit surface, the lens covering the LED array for receiving the emitted light at the entry surface and emitting light from the exit surface, the lens comprising a plurality of prismatic elements on at least one of the entry surface and the exit surface, the plurality of prismatic elements configured to generate a directional light distribution pattern and a diffusive layer is on at least one of the entry surface and the exit surface.

15. The light fixture of claim 14 wherein the light pattern is symmetric about a plane extending perpendicularly to the LED array.

16. The light fixture of claim 14 wherein the light pattern is asymmetric relative to a plane extending perpendicularly to the LED array.

17. The light fixture of claim 14 wherein the lens comprises a plurality of sections, the plurality of sections made of different materials having different optical properties.

18. The light fixture of claim 14 wherein the entry surface is formed as a Fresnel prism.

19. The light fixture of claim 14 wherein the lens comprises a plurality of sections, the plurality of sections made of at least two different materials comprising at least two of a clear material, a diffusive material and an opaque material.

20. The light fixture of claim 14 wherein a reflector located inside of the lens.

21. The light fixture of claim 20 wherein the reflector is attached to the lens.

22. A light fixture, comprising:

a LED assembly comprising a linear LED array emitting light when energized through an electrical path;

a lens having an first surface and a second surface, the lens covering the LED array for receiving the emitted light at the first surface and emitting light from the second surface, the lens comprising a plurality of light shaping features on at least one of the first surface and the second surface, the plurality of light shaping features configured to generate a directional light distribution pattern wherein at least one half of the first surface is formed as a Fresnel prism comprising a plurality of first prismatic features and at least one half of the second surface is formed as a Fresnel prism comprising a plurality of second prismatic features wherein the at least one half of the first surface is offset with respect to the at least one half of the second surface.

23. A light fixture, comprising:

a housing;

a LED assembly comprising a linear LED array supported by the housing, the LED array emitting light when energized through an electrical path;

a lens having an entry surface and an exit surface, the lens having one of a square and a rectangular cross-section, the lens covering the LED array for receiving the emitted light at the entry surface and emitting light from the exit surface; and

a reflector located inside of the lens and extending along the linear LED array positioned to reflect at least a portion of the light to produce an asymmetric light pattern.

24. The light fixture of claim 23 wherein the lens comprises a plurality of prismatic elements on at least one of the entry surface and the exit surface, the plurality of prismatic elements configured to generate a directional light distribution pattern where the reflector reflects the portion of the light toward the plurality of prismatic elements.

25. The light fixture of claim 23 further comprising a diffusive layer on at least one of the entry surface and the exit surface.